This course plan, its lessons and its assessments has not yet been verified by a licensed professional engineer or master tradesperson or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.
VoTechWorks program approval and accreditation are still in progress. Credentials are issued only by the certifying bodies named in each program, after their own exams.
10 courses · 900 clock hours · 3–6 mo full-time. Grading is competency-based: each course requires the written exam, a competent skills demonstration with zero safety faults, a signed log, and a passed safety audit; percentage weights only rank performance above the competency floor.
This course builds the foundational knowledge and skills every PV installer needs before touching a panel or conduit: jobsite safety to OSHA 10 standards, trade math and measurement, technical reading of drawings and specifications, digital tools used in the industry, and professional career readiness. Lessons are sequenced so that safety is established first, then the analytical and communication skills that underpin every subsequent course in the program.
OutcomesThis course builds the foundational knowledge and skills every PV installer needs before touching a panel or conduit: jobsite safety to OSHA 10 standards, trade math and measurement, technical reading of drawings and specifications, digital tools used in the industry, and professional career readiness. Lessons are sequenced so that safety is established first, then the analytical and communication skills that underpin every subsequent course in the program.
How the course runs. 7 blocks: PV Jobsite Safety: OSHA 10-Hour Construction Core; Electrical Safety, Lockout/Tagout, and First Aid/CPR for PV Work; Trade Math for Solar PV: Arithmetic, Algebra, and Unit Conversion; Measurement, Geometry, and Roof-Pitch Trigonometry for PV Layout; Reading Technical Documents: Drawings, Spec Sheets, and Manuals; Digital Tools, Solar Resource Data, and Project Documentation; Career Readiness, Professional Communication, and NABCEP Credential Pathways.
What competent looks like. Demonstrate OSHA 10-hour construction safety competencies, including hazard recognition, fall protection, electrical safety, and lockout/tagout procedures applicable to PV worksites. Perform trade math calculations—including area, voltage, current, power, unit conversion, and basic trigonometry for roof pitch—accurately using hand tools and a scientific calculator. Read and interpret PV site plans, single-line electrical diagrams, equipment specification sheets, and installation manuals to extract required installation data. Use industry-standard digital tools—including a solar resource mapping application and a basic project management or documentation platform—to support PV project workflows. Communicate technical information clearly in written and oral forms, including completing job-hazard analyses, installation reports, and employer-facing professional documents. Develop and present a personal career plan that maps program credentials (NABCEP PV Associate and NABCEP PV Installation Professional) to employment targets in the solar industry.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | PV Jobsite Safety: OSHA 10-Hour Construction Core | 32 | theory | Students will identify and explain the OSHA 10-hour construction safety topics as they apply to residential and commercial PV installation worksites, including fall protection, electrical hazards, struck-by hazards, and heat illness prevention. |
| OSHA 10-hour construction outreach curriculum (current edition), OSHA 29 CFR 1926 Subpart M fall-protection regulations, JHA blank forms, sample rooftop site photographs, personal protective equipment (hard hat, safety glasses, gloves, high-visibility vest) for demonstration, OSHA outreach completion cards reference sheet | Students submit a completed JHA for a provided rooftop PV scenario; rubric requires correct identification of at least four distinct hazard categories, an appropriate control for each using hierarchy of controls, and no critical omissions (unguarded roof edges, unprotected energized circuits). Pass mark: 80% on rubric. Additionally, students must complete all OSHA 10 contact hours to receive the OSHA 10-hour construction card. |
| 2 | Electrical Safety, Lockout/Tagout, and First Aid/CPR for PV Work | 20 | lab | Students will apply OSHA electrical safety requirements and lockout/tagout (LOTO) procedures to PV-specific de-energization tasks, and will demonstrate adult CPR and first-aid response to electric shock and heat emergencies. |
| PV electrical safety training board with AC and DC disconnects (deenergized training unit), personal locks and tags (one per student), digital multimeters (one per pair), test leads, voltage alert pen, AED trainer unit, CPR manikins (one per two students), first-aid kit for demonstration, OSHA 29 CFR 1910.147 reference excerpt, CPR/first-aid curriculum from an accredited provider | LOTO skills check: student performs complete LOTO sequence on the training board with zero critical steps missed; instructor initials each step on the LOTO verification form. CPR/first-aid skills check: student passes the hands-on skills evaluation per the CPR provider's standard. Both checks must be passed; either may be retried once within the lesson block. Pass mark: 100% on LOTO critical steps; CPR provider pass standard for skills check. |
| 3 | Trade Math for Solar PV: Arithmetic, Algebra, and Unit Conversion | 24 | theory | Students will solve trade math problems involving whole numbers, fractions, decimals, percentages, ratios, unit conversion between imperial and metric systems, and algebraic manipulation of Ohm's Law and the power equation (P = IV) as they arise in PV system sizing and wiring calculations. |
| Scientific calculators (one per student), trade math workbook or instructor-prepared problem sets referencing PV contexts, real PV module specification sheets (at least two different modules), unit conversion reference card, whiteboard and markers for worked examples, answer keys | Graded 25-question math quiz covering all topic areas in the lesson; problems are drawn from PV contexts identical in style to practice sets. Pass mark: 75% (19/25 correct). Students scoring below 75% complete targeted remediation problems and retest within one week. |
| 4 | Measurement, Geometry, and Roof-Pitch Trigonometry for PV Layout | 18 | lab | Students will measure lengths, areas, and angles on physical and drawn surfaces using hand tools and a scientific calculator, and will calculate rafter length and usable roof area for PV array layout using rise-over-run roof pitch and basic trigonometry. |
| 25-foot tape measures (one per pair), speed squares, architect's scale rules (one per student), clinometers or smartphones with inclinometer apps, scientific calculators, printed architectural drawings at two scales, mock roof section or tilted ramp, chalk line, pencils and graph paper, slope-area factor reference table | Students submit a completed roof-layout worksheet for one provided drawing showing: scale measurements, area calculation, setback deduction, module count, and trigonometric pitch verification. Instructor checks math and layout logic. Pass mark: all five elements present and area calculation within ±5% of instructor-computed answer. |
| 5 | Reading Technical Documents: Drawings, Spec Sheets, and Manuals | 20 | theory | Students will locate and extract required installation data from PV single-line diagrams, mechanical roof-plan drawings, module specification sheets, inverter datasheets, and manufacturer installation manuals. |
| Sample residential PV permit drawing set (single-line, site plan, roof plan — from a publicly available utility or AHJ example or an instructor-prepared set), real PV module specification sheets (two or more models), real inverter installation manual excerpt, document-reading scavenger-hunt worksheets, highlighters, rulers | Scavenger-hunt worksheet scored for accuracy: 18 of 20 questions answered correctly with page/section citation. Spec-sheet decode form scored: all six data fields correctly recorded and design questions answered correctly. Pass mark: 80% combined across both scored items. |
| 6 | Digital Tools, Solar Resource Data, and Project Documentation | 18 | demo | Students will use at least one industry-relevant solar resource mapping tool to retrieve site irradiance data, and will create and organize a basic PV project documentation package using a digital platform. |
| Computers or tablets with internet access (one per student), NREL PVWatts Calculator (nrel.gov/pv/pvwatts), access to Google Drive or Microsoft OneDrive, provided sample project documents for filing exercise, two printed datasheets from different publication dates for the same product (instructor-prepared), headphones if needed for screen-share demonstration | Students submit their completed PVWatts data table (two sites) and a screenshot of their correctly organized digital project folder shared with the instructor. Instructor checks: correct PVWatts inputs and outputs recorded, folder structure matches template, files correctly named. Pass mark: all required fields present and folder structure 100% correct; PVWatts values within acceptable rounding of instructor's answer. |
| 7 | Career Readiness, Professional Communication, and NABCEP Credential Pathways | 16 | theory | Students will produce a personal career plan that identifies employment targets in the solar industry, maps the NABCEP PV Associate and NABCEP PV Installation Professional credential requirements to their program coursework, and demonstrates professional communication skills through a resume draft and a mock employer interaction. |
| Computers or tablets with internet access, current NABCEP PV Associate and PV Installation Professional candidate handbooks (downloaded from nabcep.org—no cost to download), credential-pathway mapping grid (instructor-prepared), resume template, mock phone-screen question set, peer-evaluation rubric, sample solar industry job postings | Students submit: (1) employer research summary meeting the one-page requirement with at least two employers documented, (2) completed NABCEP credential-pathway mapping grid with all program courses assigned to at least one exam domain, and (3) resume draft. Instructor evaluates resume using a rubric covering completeness, professional format, and accuracy of credentials listed. Pass mark: all three items submitted; resume rubric score ≥ 75%; credential mapping grid completed with no courses left unmapped. |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| OSHA 10-Hour Construction Safety Written Exam | Written exam | 25% | 70% or higher on the written exam; 100% on LOTO critical-step skills check; CPR/first-aid provider skills check passed | A 40-question multiple-choice and short-answer written exam covering OSHA 10-hour construction content as applied to PV worksites, including fall protection, electrical hazards, struck-by and caught-in/between hazards, heat illness, and LOTO procedures. Students must also have passed the in-lesson LOTO skills check and the CPR/first-aid skills evaluation to receive credit; all three components are required for a passing result in this assessment. Accuracy · Safety · Communication · Professionalism |
| Trade Math and Technical Reading Exam | Written exam | 25% | 75% or higher (combined score across math and document-reading sections) | A 50-item closed-book exam in two sections: Section A (30 items) covers arithmetic, unit conversion, Ohm's Law, power equation, and roof-pitch geometry in PV contexts; Section B (20 items) requires students to answer questions by reading a provided single-line diagram, module specification sheet, and inverter datasheet excerpt. A scientific calculator is permitted for Section A only. Accuracy · Safety · Communication · Professionalism |
| Digital Tools and Career Documentation Portfolio | Project | 25% | All four required artifacts submitted; portfolio rubric score of 75% or higher across all criteria | Students compile a four-artifact digital portfolio: (1) PVWatts comparison report for two sites with analysis paragraph, (2) organized digital project folder shared with the instructor, (3) completed NABCEP credential-pathway mapping grid, and (4) a polished resume and a written reflection (minimum one page) describing their career plan, target employer type, and timeline for sitting the NABCEP PV Associate exam. The portfolio is scored on accuracy, completeness, organization, and professional presentation. Accuracy · Safety · Communication · Professionalism |
| Safety and Career Readiness Oral Defense | Oral / panel | 25% | Satisfactory rating (3 out of 4 or higher) on at least four of the five rubric criteria; no unsatisfactory rating on any safety-critical criterion | A ten-minute individual oral examination in which the student presents their JHA for a new rooftop PV scenario given 24 hours in advance, explains their LOTO sequence for that site, responds to two instructor-posed what-if safety questions (e.g., a crew member removes a lockout tag early; a worker shows signs of heat exhaustion), and briefly defends their career plan and credential timeline. The rubric evaluates: hazard identification accuracy, LOTO correctness, emergency-response reasoning, career-plan feasibility, and professional communication clarity. Accuracy · Safety · Communication · Professionalism |
This course develops the technical skills needed to design grid-tied and off-grid residential and light-commercial PV systems, from site assessment through system sizing, component selection, and production of code-compliant plan sets. Students apply solar resource data, shading analysis, NEC Article 690 fundamentals, and manufacturer specifications to produce complete design packages ready for permit submittal. Lesson content maps directly to the NABCEP PV Associate and PV Installation Professional exam domains covering system design, component selection, and performance estimation.
OutcomesThis course develops the technical skills needed to design grid-tied and off-grid residential and light-commercial PV systems, from site assessment through system sizing, component selection, and production of code-compliant plan sets. Students apply solar resource data, shading analysis, NEC Article 690 fundamentals, and manufacturer specifications to produce complete design packages ready for permit submittal. Lesson content maps directly to the NABCEP PV Associate and PV Installation Professional exam domains covering system design, component selection, and performance estimation.
How the course runs. 6 blocks: Solar Resource and Site Assessment; Understanding Solar Modules: Ratings, Specs, and Electrical Behavior; System Sizing: Loads, Array Power, and String Configuration; PV Design Software and Energy Production Modeling; Electrical Design, Single-Line Diagrams, and Component Selection; Design Package Compilation and Plan-Check Readiness.
What competent looks like. Perform a site assessment including roof measurement, azimuth/tilt determination, and shading analysis using standard field tools and software, achieving results within accepted industry tolerances. Calculate PV system sizing parameters—array power, string configuration, wire sizing, and overcurrent protection—using solar resource data and manufacturer specifications. Select and match major system components (modules, inverters, combiners, disconnects) to site conditions and applicable code requirements. Produce a complete residential PV design package including single-line diagram, site plan, equipment schedule, and shade report that meets AHJ plan-check standards. Use industry-standard PV design software (such as PVWatts, Aurora, or equivalent) to model annual energy production and validate system performance against client load data. Explain how design decisions affect system safety, reliability, and long-term yield, referencing NABCEP exam content areas for system design and component selection.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | Solar Resource and Site Assessment | 12 | field | Students conduct a field site assessment, recording roof geometry, orientation, tilt, and shading data, and retrieve local solar resource values from NREL PVWatts or equivalent, demonstrating measurement accuracy within ±5° for azimuth and ±2° for tilt. |
| Tape measure, compass, digital inclinometer, Solar Pathfinder or Solmetric SunEye (or instructor-provided shading simulation data), NREL PVWatts online tool, site survey forms, personal protective equipment per Course 1 requirements, hard hats if on actual roof | Completed site survey form reviewed by instructor; azimuth reading within ±5° of instructor reference, tilt within ±2°, and shading report that identifies at least the dominant obstructions. Pass = all three measurements in tolerance and shading report accepted by instructor. |
| 2 | Understanding Solar Modules: Ratings, Specs, and Electrical Behavior | 10 | theory | Students interpret a manufacturer datasheet and calculate module Voc, Vmp, Isc, and Imp corrected for local temperature extremes, producing values that match instructor-calculated answers within 2%. |
| Manufacturer datasheets (at least three module types), NABCEP PV Associate Study Guide, scientific calculator, temperature correction worksheet, whiteboard | Temperature-corrected Voc and Vmp calculations on the worksheet; values must be within 2% of instructor answer key. Pass = both corrected values within tolerance and written explanation demonstrates correct reasoning. |
| 3 | System Sizing: Loads, Array Power, and String Configuration | 14 | lab | Students size a complete residential grid-tied PV system—array wattage, number of modules, and string configuration—for a given utility bill and site, producing a design that meets string voltage and current limits for the selected inverter. |
| Sample utility bills (instructor-prepared), module datasheets, inverter datasheets (minimum two inverter models), string sizing worksheet, scientific calculator, NABCEP PV Associate Study Guide sections on system sizing | Completed string sizing worksheet reviewed by instructor; array size within 10% of instructor-calculated target, string voltage within inverter limits (no exceedance of max input voltage at low temperature), current within inverter input current rating. Pass = all three criteria met. |
| 4 | PV Design Software and Energy Production Modeling | 12 | demo | Students use a PV design software platform (PVWatts, Aurora, or instructor-designated equivalent) to build a system model for a given site and load, generate an annual energy production report, and interpret the results to confirm the design meets the client's offset target within ±10%. |
| Computer workstations with internet access, PVWatts (free, NREL) or instructor-licensed Aurora or equivalent, site survey data from Lesson 1, sample utility bills, PDF export of production reports | Exported production report for the independent project; annual kWh output within ±10% of instructor-modeled reference, and written explanation is technically plausible. Pass = both criteria met. |
| 5 | Electrical Design, Single-Line Diagrams, and Component Selection | 14 | practice | Students draft a complete single-line diagram for a residential grid-tied PV system that correctly represents all conductors, overcurrent protection devices, disconnects, and grounding/bonding paths in accordance with standard electrical drawing conventions and NEC Article 690 general requirements. |
| Engineering diagram paper or CAD/drawing software (instructor choice), single-line diagram template and checklist, conductor ampacity tables (NEC Chapter 9 or instructor-prepared excerpt), equipment datasheets, pencils and rulers or computer workstations | Completed single-line diagram and equipment schedule reviewed by instructor against checklist; pass requires all conductors labeled, all OCPDs sized correctly per ampacity and inverter specs, all disconnects present, and grounding/bonding path shown. Any missing safety-critical element (disconnect, OCPD, ground) is an automatic fail requiring revision before reassessment. Pass = checklist fully complete with no unresolved items. |
| 6 | Design Package Compilation and Plan-Check Readiness | 11 | practice | Students assemble a permit-ready residential PV design package—including site plan, single-line diagram, shade report, equipment schedule, and structural attachment notes—and present it in a structured peer review that replicates an AHJ plan-check, identifying and correcting at least 90% of seeded errors introduced by the instructor. |
| All documents from prior lessons, AHJ cover-sheet template (instructor-prepared based on common municipal format), plan-check checklist, three-hole binder or digital folder structure, oral debrief rubric | Final submitted permit package and oral debrief; pass requires correct identification of at least 90% of seeded plan-check errors in peer package, and own final package free of any remaining safety-critical errors after revision. Oral debrief: student must answer at least 2 of 3 questions correctly to demonstrate design rationale. Pass = both criteria met. |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| PV Design Knowledge Exam | Written exam | 25% | 70% or higher (35 of 50 questions correct) | A 50-question multiple-choice written exam covering solar resource fundamentals, module electrical characteristics, temperature correction, system sizing calculations, inverter selection criteria, and single-line diagram reading; questions are mapped to NABCEP PV Associate exam domains for System Design and Component Selection. Students who score below 70% receive targeted remediation and one retake opportunity within five instructional days. Standard met · Safety · Time · Quality/finish · Documentation |
| System Sizing and Single-Line Diagram Skills Demonstration | Skills demonstration | 45% | All three critical-pass criteria met; no safety-critical errors on single-line diagram; overall rubric score of 75% or higher | Given a new site scenario not used in class, students independently calculate string configuration, select components, and draft a single-line diagram within a 90-minute timed session; the instructor evaluates the work against a scored rubric covering calculation accuracy, component compatibility, diagram completeness, and labeling correctness. This demonstration maps to the NABCEP PV Installation Professional exam domain covering system design and electrical design documentation. Standard met · Safety · Time · Quality/finish · Documentation |
| Design Lab Log and Permit Package | Log | 15% | Permit package accepted (no unresolved safety-critical deficiencies); lab log entries present for all six lessons; peer review memo identifies at least 90% of seeded errors | Students submit the cumulative design lab log—containing site survey forms, calculation worksheets, software production reports, and all diagram drafts with revision notes from each lesson—together with the final compiled permit package from Lesson 6. The log is evaluated for completeness, technical accuracy of recorded data, and evidence of iterative revision; this portfolio artifact directly supports NABCEP documentation competencies. Standard met · Safety · Time · Quality/finish · Documentation |
| Design Safety and Code Compliance Check | Safety audit | 15% | Zero unresolved safety-critical items; all items on the safety checklist either confirmed compliant or corrected before submission | The instructor conducts a structured walkthrough of each student's final single-line diagram and permit package using a safety and code compliance checklist that verifies disconnects are present and accessible, overcurrent protection is correctly sized, grounding and bonding paths are shown, and array setbacks meet fire-access requirements. Any safety-critical deficiency found during this check must be corrected and re-reviewed before the student's overall course grade is recorded; this check cannot be waived. Standard met · Safety · Time · Quality/finish · Documentation |
This course builds the electrical theory and hands-on wiring skills that underpin every photovoltaic installation task. Students learn DC and AC circuit concepts, meter use, conductor sizing, and safe work practices as they apply directly to residential and light-commercial solar systems. Lesson content maps to the NABCEP PV Associate and PV Installation Professional exam domains covering electrical concepts and system components.
OutcomesThis course builds the electrical theory and hands-on wiring skills that underpin every photovoltaic installation task. Students learn DC and AC circuit concepts, meter use, conductor sizing, and safe work practices as they apply directly to residential and light-commercial solar systems. Lesson content maps to the NABCEP PV Associate and PV Installation Professional exam domains covering electrical concepts and system components.
How the course runs. 6 blocks: DC Circuit Theory: Voltage, Current, Resistance, and Power; Series, Parallel, and Series-Parallel Circuits in PV Arrays; AC Circuits, Waveforms, and the Role of the Inverter; Electrical Safety: PPE, LOTO, Arc Flash, and Shock Prevention; Conductors, Overcurrent Protection, and NEC Sizing Principles; Reading Electrical Schematics and Wiring a PV Sub-Circuit.
What competent looks like. Calculate voltage, current, resistance, and power in series and parallel DC circuits using Ohm's Law and Watt's Law to values relevant to PV system design. Identify and safely use a digital multimeter and clamp meter to measure voltage, current, and resistance in live and de-energized circuits, verifying results within ±5% of expected values. Select wire gauge, insulation type, and conduit fill in accordance with NEC conductor sizing principles for a described PV circuit. Distinguish AC from DC circuit behavior and explain how an inverter converts PV DC output to grid-compatible AC power. Apply lockout/tagout procedures and correct PPE selection before working on or near energized electrical equipment. Interpret a basic electrical schematic and wiring diagram for a residential PV system, correctly identifying all major components and their interconnections.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | DC Circuit Theory: Voltage, Current, Resistance, and Power | 12 | theory | Given a DC circuit description, the student will correctly apply Ohm's Law and Watt's Law to calculate voltage, current, resistance, and power with 100% accuracy on a 10-problem set. |
| Whiteboard, sample PV module spec sheets (e.g., 300 W module with Voc, Isc, Vmp, Imp listed), scientific calculators, student workbook Chapter 1, Dunlop 'Photovoltaic Systems' textbook (NJATC). | 10-question written quiz covering Ohm's Law and Watt's Law applied to DC PV circuits; pass mark 80% (8/10 correct); instructor reviews each incorrect answer with the student before moving on. |
| 2 | Series, Parallel, and Series-Parallel Circuits in PV Arrays | 14 | lab | Students will build and measure series, parallel, and series-parallel resistor or module simulator circuits, predicting and confirming voltage and current values within ±5% using a multimeter. |
| PV trainer boards or low-voltage module simulators (12 V nominal), digital multimeters (Fluke 117 or equivalent), banana-to-alligator jumpers, lab log notebooks, safety glasses, insulated gloves (Class 00 minimum for low-voltage trainer), student workbook Chapter 2. | Lab log checked by instructor: all predicted vs. measured values recorded; measurements within ±5% of calculations for at least 5 of 6 circuit configurations; fault located correctly; pass requires all three criteria met. |
| 3 | AC Circuits, Waveforms, and the Role of the Inverter | 10 | theory | Students will explain the difference between DC and single-phase AC electricity, define RMS voltage, frequency, and power factor, and describe the function of a string inverter in converting PV DC to grid-compatible AC. |
| Oscilloscope or laptop with PhET simulation, string inverter cutaway or non-energized demonstration unit, manufacturer datasheet (e.g., SMA or Enphase publicly available spec sheet), student workbook Chapter 3, whiteboard. | Exit ticket: 5 short-answer questions on AC vs. DC characteristics and inverter function; pass mark 80%; instructor collects and reviews before next lesson. |
| 4 | Electrical Safety: PPE, LOTO, Arc Flash, and Shock Prevention | 12 | demo | Students will demonstrate a complete lockout/tagout procedure on a de-energized PV training panel and correctly select PPE appropriate to the identified voltage and arc-flash boundary, meeting OSHA 29 CFR 1910.333 and NFPA 70E general-duty requirements. |
| Training PV disconnect panel (wired to low-voltage trainer supply), digital multimeter, LOTO hasps, locks and tags (one set per student), PPE display table (Class 00 and Class 0 insulating gloves, arc-rated face shields, arc-rated shirts/coveralls), OSHA 29 CFR 1910.333 reference card, NFPA 70E Arc Flash PPE Category reference table, student workbook Chapter 4. | Instructor go/no-go LOTO checklist (8 required steps): student must complete all 8 steps in correct order and confirm zero voltage reading; any missed step or wrong sequence = immediate remediation and repeat; 100% completion required to pass. |
| 5 | Conductors, Overcurrent Protection, and NEC Sizing Principles | 13 | theory | Given a PV circuit's current and environmental conditions, students will select the minimum conductor ampacity and overcurrent protective device rating using NEC conductor sizing principles and PV-specific correction factors, with no undersized selections on a 6-circuit worksheet. |
| NEC conductor ampacity table excerpts (Article 310), PV-specific sizing reference from Dunlop 'Photovoltaic Systems' or Solar Energy International 'PV Design and Installation Manual', six circuit specification cards (instructor-prepared), student workbook Chapter 5, calculators. | 6-circuit conductor sizing worksheet: all six circuits must have correct wire gauge and OCPD with no undersized selection; one undersized selection = automatic fail requiring remediation and resubmission; pass requires 6/6 correct wire gauges and 6/6 correct OCPD ratings. |
| 6 | Reading Electrical Schematics and Wiring a PV Sub-Circuit | 12 | practice | Students will interpret a residential PV one-line diagram and wiring schematic, then correctly wire a three-component sub-circuit (module simulator, DC disconnect, and combiner) on a training board, verified by a continuity and polarity check. |
| PV training boards with module simulators, mini combiner box, DC disconnect, torque screwdrivers with specified torque settings, digital multimeters, residential PV one-line diagram and wiring diagram (instructor-prepared at residential scale), appropriate wire (10 AWG THWN-2 or training equivalent), LOTO kit, safety glasses, insulated gloves, student workbook Chapter 6. | Instructor wiring inspection checklist: correct conductor routing (pass/fail), correct polarity at combiner output (pass/fail), all terminations at specified torque (pass/fail), continuity on all runs (pass/fail); student must pass all four checklist items; any fail requires correction and re-inspection before course completion is recorded. |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| Electrical Theory Knowledge Exam | Written exam | 25% | 75% (minimum 30 of 40 questions correct) | A 40-question multiple-choice and short-answer exam covering DC and AC circuit theory, Ohm's Law, Watt's Law, series/parallel circuits, inverter function, conductor sizing principles, and NEC overcurrent protection concepts, mapped directly to NABCEP PV Associate exam content areas for Electrical Concepts and System Components. Students who score below 75% complete targeted remediation and retake an alternate-form exam once. Standard met · Safety · Time · Quality/finish · Documentation |
| Wiring and Metering Skills Demonstration | Skills demonstration | 45% | All 8 checklist items rated 'satisfactory'; zero tolerance for any unsafe act or incorrect polarity | Each student independently wires a two-string, series-parallel sub-circuit on a training board from a provided schematic, applies LOTO, then uses a digital multimeter to measure and record Voc, Isc (simulated), and verify polarity at the combiner output, with results within ±5% of instructor-calculated expected values. The evaluator uses a standardized 8-item rubric covering safety behavior, correct wiring, accurate measurements, and proper use of torque tools, aligned to NABCEP PV Installation Professional hands-on competencies. Standard met · Safety · Time · Quality/finish · Documentation |
| Lab Log Portfolio | Log | 15% | Minimum score of 75% on the lab log rubric; all six lab entries must be present and complete | Students submit their bound lab log containing entries from all six lessons, including pre-lab predictions, measured data tables, comparison of predicted vs. measured values, fault-finding notes, and conductor sizing worksheets. Each entry is scored on completeness, accuracy of recorded data, and quality of written analysis using a 4-point rubric per section; the portfolio demonstrates the ongoing technical record-keeping expected on an actual installation job site. Standard met · Safety · Time · Quality/finish · Documentation |
| Electrical Safety Competency Check | Safety audit | 15% | 100% on all critical safety steps; no unsafe act permitted; any critical failure requires immediate remediation and full repeat | A standalone practical safety evaluation in which the student is presented with an energized training panel scenario, selects PPE from the available supply, performs a complete written hazard assessment, then executes the full LOTO sequence and verifies absence of voltage before any simulated work begins. Critical steps include correct PPE selection for the identified voltage level, all LOTO steps performed in sequence, and confirmed zero-energy verification with a meter, consistent with OSHA 29 CFR 1910.333 requirements and NFPA 70E general-duty guidance; this check is a prerequisite gate before the student may proceed to Course 4. Standard met · Safety · Time · Quality/finish · Documentation |
This course covers the selection, layout, structural attachment, and installation of photovoltaic racking and mounting systems for residential and light commercial applications, including rooftop, ground-mount, and ballasted configurations. Students apply roof assessment, load calculation principles, and manufacturer specifications to build code-compliant, weathertight mounting assemblies. Lessons map directly to the NABCEP PV Associate and PV Installation Professional exam task areas covering site assessment, mechanical installation, and structural considerations.
OutcomesThis course covers the selection, layout, structural attachment, and installation of photovoltaic racking and mounting systems for residential and light commercial applications, including rooftop, ground-mount, and ballasted configurations. Students apply roof assessment, load calculation principles, and manufacturer specifications to build code-compliant, weathertight mounting assemblies. Lessons map directly to the NABCEP PV Associate and PV Installation Professional exam task areas covering site assessment, mechanical installation, and structural considerations.
How the course runs. 6 blocks: Mounting System Types and Site Conditions; Roof Assessment, Structural Evaluation, and Load Basics; Rooftop Fall Protection and Roofwork Safety; Flashing, Penetrations, and Attachment Hardware; Rail Layout, Module Clamping, and Grounding Continuity; Ground-Mount Systems and Final Inspection Readiness.
What competent looks like. Identify and select appropriate racking systems for sloped roof, flat roof, and ground-mount applications based on structural, environmental, and code requirements. Perform a roof condition and structural assessment, including identification of rafter locations, roofing material type, and load-bearing capacity considerations. Install flashed roof penetrations, standoffs, rails, and module clamps following manufacturer instructions and applicable building code requirements without creating water intrusion points. Read and interpret engineered mounting drawings, permit sets, and manufacturer installation manuals to execute a layout plan with correct spacing, offsets, and attachment points. Apply fall-protection measures, hazard controls, and lockout/tagout procedures specific to rooftop and ground-mount work environments in compliance with OSHA standards. Document and inspect a completed mounting assembly, identifying non-conformances and correcting them against a defined punch-list checklist before sign-off.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | Mounting System Types and Site Conditions | 10 | theory | Students will classify rooftop, ground-mount, and ballasted racking systems and match each to site conditions, roof type, and structural constraints with at least 80% accuracy on a written quiz. |
| Manufacturer installation manuals (rooftop rail and ground-mount product lines), slide deck, system comparison matrix worksheet, sample permit drawing set, whiteboard | 10-question written quiz on system types and selection criteria; pass mark 80%. Instructor verifies matrix is complete before quiz. |
| 2 | Roof Assessment, Structural Evaluation, and Load Basics | 12 | demo | Students will conduct a roof condition inspection and locate rafter positions on a mock roof section, recording all findings on a site assessment form that meets a defined completeness standard. |
| Mock roof section with rafters and OSB sheathing, stud finder, probe, tape measure, pitch gauge, load tables from manufacturer manual, site assessment forms, PPE (hard hat, non-slip footwear, gloves) | Completed site assessment form reviewed by instructor; all required fields populated, rafter locations within ±1 inch of actual, load table calculation verified correct. Incomplete or inaccurate forms require one re-attempt before progressing. |
| 3 | Rooftop Fall Protection and Roofwork Safety | 10 | practice | Students will don and inspect personal fall-arrest equipment and establish a compliant anchor and lanyard setup on a rooftop training prop, demonstrating all steps from the OSHA 1926 Subpart M sequence without prompting. |
| Full-body harnesses, shock-absorbing lanyons, anchor connectors, roof anchor plates, tool lanyards, defect identification cards, OSHA 1926 Subpart M reference handout, low-slope roof training prop, hard hats, non-slip boots | Instructor-scored safety checklist (minimum 90% of steps performed correctly and in order); any missed critical step (e.g., failure to inspect harness, failure to anchor before moving) is an automatic fail requiring full repeat of the activity. |
| 4 | Flashing, Penetrations, and Attachment Hardware | 15 | lab | Students will install a minimum of four flashed standoff penetrations in a mock asphalt-shingle roof section using correct flashing technique so that each penetration passes a water-intrusion test and a torque verification check. |
| Mock roof sections (OSB on framed props) with asphalt shingles, pre-flashed standoff mounts, appropriate lag bolts, impact driver, torque wrench, roofing sealant, shingle pry bar, utility knife, lab log notebooks, hose and bucket, PPE | All four penetrations pass water-intrusion test with zero leaks; torque on each lag bolt recorded and within manufacturer specification (verified by instructor with calibrated torque wrench); lab log entries complete. Any failed penetration must be corrected and retested on the same session day. |
| 5 | Rail Layout, Module Clamping, and Grounding Continuity | 16 | lab | Students will mount and align a set of aluminum rails and clamp a four-module string on a rooftop mock-up within manufacturer tolerances for spacing, leveling, and rail end clearance, and will complete a continuity check on the bonding path. |
| Aluminum rails, mid-clamps, end-clamps, splice kits, dummy PV modules (or decommissioned modules), spirit level, string line, tape measure, cordless impact driver, torque wrench, low-resistance ohmmeter or continuity tester, lab log, manufacturer installation manual, PPE | Rail alignment within ±¼ inch of planned layout, level verified with spirit level (no visible bow), all clamps torqued to manufacturer spec, continuity readings recorded and within acceptable range. Instructor spot-checks three random clamping points with calibrated torque wrench. Pass requires all three within spec. |
| 6 | Ground-Mount Systems and Final Inspection Readiness | 10 | field | Students will assemble a section of driven-pier or surface-ballasted ground-mount racking in the field exercise yard, then complete a pre-inspection punch-list checklist and correct all identified deficiencies before a simulated AHJ walk-through. |
| Ground-mount racking kit (driven-pier or ballasted type), dummy PV modules, torque wrench, level, tape measure, engineered drawing set, 20-item pre-inspection checklist, label stock, bonding hardware, PPE (hard hat, safety glasses, gloves, steel-toed boots) | All 20 punch-list items resolved before simulated walk-through; instructor (as AHJ) scores the documentation package and verbal responses on a 10-point rubric — pass requires 8/10. Any critical safety deficiency (unsecured module, missing bond) is an automatic fail requiring reassembly and re-inspection. |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| Mounting Systems Knowledge Exam | Written exam | 25% | 75% or higher (45 of 60 points) | A 60-question written exam covering racking system types, roof assessment principles, load concepts, flashing methods, NEC and manufacturer requirements for attachment, grounding continuity, and pre-inspection documentation. Questions are drawn from lesson content and map to the NABCEP PV Associate and PV Installation Professional task areas for mechanical installation and site assessment. Standard met · Safety · Time · Quality/finish · Documentation |
| Timed Mounting Skills Demonstration | Skills demonstration | 45% | Instructor checklist score of 85% or higher; zero critical-step failures | Each student independently installs two flashed standoffs, mounts a rail segment, and clamps one dummy module on the mock rooftop prop within a set time window, following only the manufacturer manual and engineered drawing. The instructor scores each step on a weighted checklist; any unsafe act or missed critical step (improper flashing, missing torque verification, unattached lanyard while on the prop) results in an automatic fail and one scheduled re-attempt. Standard met · Safety · Time · Quality/finish · Documentation |
| Installation Lab Log Portfolio | Log | 15% | All required entries present, legible, and accurate; no more than two minor recording errors | Students submit the cumulative lab log maintained across all lab and field lessons, containing dated entries for each penetration, torque value recorded, continuity reading, and punch-list finding. The portfolio is reviewed for completeness, accuracy against instructor-observed values, and professional legibility, reflecting the documentation habits expected on permitted job sites. Standard met · Safety · Time · Quality/finish · Documentation |
| Rooftop Safety and Fall Protection Check | Safety audit | 15% | 100% on all critical safety steps; 90% overall on full checklist | A dedicated safety behavior observation conducted by the instructor during the rooftop lab sessions using a standardized checklist aligned to OSHA 1926 Subpart M; items include correct harness donning and inspection, anchor connection before movement, tool tethering, and proper ladder-to-roof transition. Any single critical safety failure (unanchored movement above 6 feet, uninspected harness) is an automatic fail requiring documented remediation and recheck before the student may continue rooftop activities. Standard met · Safety · Time · Quality/finish · Documentation |
This course covers the selection, installation, wiring, commissioning, and troubleshooting of string inverters, microinverters, and power optimizers used in residential and light commercial PV systems. Students learn how each inverter topology converts DC from the array to grid-compliant AC, how to read manufacturer specifications, and how inverter configuration decisions affect system performance and NEC compliance. Lessons are mapped to NABCEP PV Associate and PV Installation Professional exam content areas covering inverters, power conversion, and system commissioning.
OutcomesThis course covers the selection, installation, wiring, commissioning, and troubleshooting of string inverters, microinverters, and power optimizers used in residential and light commercial PV systems. Students learn how each inverter topology converts DC from the array to grid-compliant AC, how to read manufacturer specifications, and how inverter configuration decisions affect system performance and NEC compliance. Lessons are mapped to NABCEP PV Associate and PV Installation Professional exam content areas covering inverters, power conversion, and system commissioning.
How the course runs. 6 blocks: Inverter Types and Power Conversion Fundamentals; Inverter Specifications and Array Matching; Inverter Installation and Electrical Safety; Commissioning and Grid Interconnection; Troubleshooting Inverter Faults; Inverter Monitoring, Performance Analysis, and Documentation.
What competent looks like. Explain the operating principles of string inverters, microinverters, and DC power optimizers and justify topology selection for a given site condition. Read and apply inverter manufacturer datasheets to verify voltage, current, and power compatibility with a designed PV array. Install, wire, and torque-terminate an inverter following manufacturer instructions, NEC requirements, and OSHA electrical safety rules including lockout/tagout. Commission a grid-tied inverter, confirm anti-islanding function, and record startup parameters using monitoring software. Perform systematic troubleshooting on a non-functioning inverter circuit, identify the root cause, and document corrective action. Complete an inverter installation package including wire schedules, torque logs, and commissioning reports that meet quality-assurance standards.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | Inverter Types and Power Conversion Fundamentals | 10 | theory | Students will distinguish among string inverters, microinverters, and DC power optimizers by explaining how each converts PV DC to grid-compliant AC and stating the performance trade-offs of each topology. |
| Whiteboard and projector, manufacturer datasheets (at least two brands, different topologies), blank block diagram handouts, NABCEP PV Associate Study Guide (current edition), Photovoltaic Systems by Dunlop (latest edition) | Ten-question multiple-choice quiz on inverter types and power conversion terms; students must score 70% or higher to proceed. |
| 2 | Inverter Specifications and Array Matching | 14 | demo | Students will calculate whether a proposed string configuration falls within an inverter's acceptable input voltage and current window and revise string length when it does not. |
| Scientific calculators, module and inverter datasheets (minimum three module models, two inverter models), temperature correction factor tables, scenario worksheet packets, Photovoltaic Systems by Dunlop (array sizing chapters) | Graded worksheet set; students must correctly solve all three scenarios with no uncorrected voltage or current violations and show full calculation work; 70% overall score required. |
| 3 | Inverter Installation and Electrical Safety | 16 | lab | Students will mount an inverter, route and terminate DC and AC wiring to manufacturer and NEC torque specifications, and apply a complete lockout/tagout sequence before any wiring work begins. |
| String inverter (training-grade, minimum one per two students), PV array simulator or DC power supply, wall-mount lab stations, conduit and fittings, stranded copper conductors (appropriate gauges), calibrated torque drivers and wrenches, multimeters, lockout/tagout kits, personal protective equipment (safety glasses, Class 00 insulating gloves, arc-flash-rated face shield), installation worksheet and torque log forms, manufacturer installation manual, OSHA 29 CFR 1910.147 reference | Instructor signs off on each student's lockout/tagout performance (100% required — no partial credit); torque log must be complete with no missing entries; peer inspection checklist must have zero uncorrected deficiencies; overall lab rubric score of 70% or higher required. |
| 4 | Commissioning and Grid Interconnection | 13 | practice | Students will execute a manufacturer commissioning sequence on a grid-tied inverter, verify anti-islanding protection, and record startup parameters in a commissioning report. |
| Grid-tied string inverter lab stations with grid simulator or utility-tied training panel, inverter manufacturer commissioning checklist, monitoring portal access (laptop or tablet), manufacturer installation and operation manual, commissioning report template, multimeters, NABCEP PV Installation Professional Exam Prep Guide (commissioning content area) | Completed and signed commissioning report with all data fields filled in and no safety steps skipped; student must verbally explain any fault code encountered to the instructor; report graded at 70% or higher to pass. |
| 5 | Troubleshooting Inverter Faults | 12 | lab | Students will apply a systematic diagnostic process to identify and document the root cause of at least four distinct inverter fault conditions seeded by the instructor. |
| Five seeded-fault inverter lab stations, multimeters, clamp meters, insulation resistance tester (Megger or equivalent), manufacturer fault code reference guides, fault-finding worksheets, safety PPE (safety glasses, insulating gloves), NABCEP PV Associate Study Guide (troubleshooting content) | Fault-finding worksheet scored by instructor; students must correctly identify root cause and corrective action for at least four of five stations (80% fault identification rate) and must follow PPE and LOTO protocols at every station — any PPE or LOTO violation results in an automatic station repeat. |
| 6 | Inverter Monitoring, Performance Analysis, and Documentation | 8 | theory | Students will interpret inverter monitoring data to identify underperformance conditions and produce a complete inverter documentation package meeting quality-assurance standards. |
| Printed or digital monitoring data exports (two sample systems), monitoring platform access if available, binder template and section dividers, completed logs from earlier lessons, NABCEP Code of Ethics, Photovoltaic Systems by Dunlop (performance analysis chapter) | Documentation package graded on a 10-item checklist (all required forms present, wire schedule complete, all torque values recorded, commissioning data fully populated, system summary accurate); students must earn 7 out of 10 items correct with no missing safety-critical documents to pass. |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| Inverters Written Knowledge Exam | Written exam | 25% | 70% or higher (35 of 50 questions correct) | A 50-question multiple-choice exam covering inverter operating principles, topology selection, datasheet interpretation, array-to-inverter matching calculations, commissioning procedures, fault codes, and monitoring concepts, mapped to NABCEP PV Associate and PV Installation Professional exam content areas. Students have 90 minutes to complete the exam without open notes. Standard met · Safety · Time · Quality/finish · Documentation |
| Inverter Installation and Commissioning Skills Demonstration | Skills demonstration | 45% | All safety-critical checklist items passed at 100%; overall rubric score of 70% or higher | Each student independently mounts, wires, torques, and commissions an inverter on a lab station from start to finish while an instructor scores performance using a standardized rubric covering LOTO execution, wiring quality, torque log completion, and commissioning report accuracy. Any failure to apply lockout/tagout before contacting live-circuit components results in an immediate stop and a required repeat of the demonstration. Standard met · Safety · Time · Quality/finish · Documentation |
| Lab Log Portfolio | Log | 15% | 70% overall portfolio score with no missing safety documentation | Students submit a compiled portfolio of all lab worksheets, torque logs, fault-finding records, commissioning reports, and the final documentation package completed across Lessons 3 through 6. The portfolio is evaluated for completeness, accuracy of recorded values, legibility, and professional format. Standard met · Safety · Time · Quality/finish · Documentation |
| Electrical Safety Observation Checklist | Safety audit | 15% | 100% compliance on all safety-critical items — any single critical item failure requires remediation before the student may continue in the program | An instructor observes each student performing a lockout/tagout sequence, donning required PPE, verifying zero energy with a multimeter, and restoring energy in the correct sequence on the inverter lab station. The checklist evaluates seven specific steps drawn from OSHA 29 CFR 1910.147 and manufacturer requirements; partial credit is not awarded for safety-critical steps. Standard met · Safety · Time · Quality/finish · Documentation |
This course covers the selection, sizing, installation, commissioning, and maintenance of battery energy storage systems (BESS) integrated with residential and light-commercial PV systems. Students learn electrochemical fundamentals, system architecture, wiring methods, battery management systems, and the safety protocols specific to lithium-ion and lead-acid chemistries. Lesson content maps directly to the NABCEP PV Associate and PV Installation Professional exam domains covering energy storage and system integration.
OutcomesThis course covers the selection, sizing, installation, commissioning, and maintenance of battery energy storage systems (BESS) integrated with residential and light-commercial PV systems. Students learn electrochemical fundamentals, system architecture, wiring methods, battery management systems, and the safety protocols specific to lithium-ion and lead-acid chemistries. Lesson content maps directly to the NABCEP PV Associate and PV Installation Professional exam domains covering energy storage and system integration.
How the course runs. 6 blocks: Battery Chemistry, Electrochemical Fundamentals, and Storage System Overview; Battery Storage Safety: Hazards, PPE, Lockout/Tagout, and Emergency Response; System Sizing: Load Analysis, Autonomy, and Battery Bank Design; Wiring Methods, Overcurrent Protection, and Code Compliance for Battery Systems; Battery Management Systems, Inverter-Charger Configuration, and System Commissioning; System Integration, As-Built Documentation, Maintenance Fundamentals, and NABCEP Exam Mapping.
What competent looks like. Compare battery chemistries (lead-acid, lithium iron phosphate, other lithium-ion variants) by cycle life, depth of discharge, temperature sensitivity, and installation requirements, and select an appropriate chemistry for a given application. Size a battery storage system to meet a specified backup load profile and autonomy period using load analysis data and manufacturer spec sheets. Wire a DC-coupled or AC-coupled battery storage system, including battery management system (BMS) connections, overcurrent protection, and disconnecting means, in compliance with applicable NEC articles and manufacturer instructions. Commission a battery storage system by verifying state of charge, BMS communication, inverter-charger settings, and grid-interconnection modes using digital diagnostic tools. Apply OSHA-required lockout/tagout, PPE, and chemical hazard procedures specific to battery storage, including response to thermal runaway and electrolyte exposure. Document a complete battery storage installation using as-built single-line diagrams, commissioning checklists, and operation-and-maintenance records suitable for AHJ submittal and NABCEP portfolio evidence.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | Battery Chemistry, Electrochemical Fundamentals, and Storage System Overview | 10 | theory | Students will compare the electrochemical operating principles, key specifications, and application trade-offs of lead-acid (flooded, AGM, gel) and lithium-ion (LFP and NMC) battery chemistries used in PV storage systems. |
| Manufacturer spec sheets (e.g., Trojan, Rolls for lead-acid; BYD, Enphase IQ Battery, SolarEdge Energy Bank for lithium-ion), projector, whiteboard, printed single-line diagram handouts, NABCEP PV Associate Study Guide, IEEE 1562 (guide for lead-acid batteries) for reference | Ten-question comprehension quiz at end of lesson; students must score 75% or higher. Comparison table reviewed by instructor for accuracy of at least five key specifications per chemistry. |
| 2 | Battery Storage Safety: Hazards, PPE, Lockout/Tagout, and Emergency Response | 12 | demo | Students will demonstrate correct PPE selection, lockout/tagout procedure, and emergency response actions for the specific hazards presented by lead-acid and lithium-ion battery installations, including thermal runaway recognition and chemical spill response. |
| Sample flooded lead-acid and LFP cells (discharged training units), CAT III digital multimeters, personal lockout devices and hasps, SDS sheets for sulfuric acid and lithium-ion electrolyte, chemical splash goggles, nitrile gloves, face shields, ABC and Class D dry-chemical extinguisher (for demonstration only), OSHA 29 CFR 1910.147 and 1910.38 reference cards, thermal runaway video clip | Instructor evaluates each student's LOTO execution against the 12-point checklist; all 12 points must be correctly demonstrated (100% pass standard for safety). Emergency drill PPE donning must be completed correctly within 60 seconds. Any failure requires immediate remediation and re-demonstration before the student advances. |
| 3 | System Sizing: Load Analysis, Autonomy, and Battery Bank Design | 12 | theory | Students will size a battery storage bank for a given residential backup application by calculating total critical load energy demand, required usable capacity, required nameplate capacity based on DoD limit, and selecting a battery model and configuration (series/parallel) that meets the design criteria. |
| Scientific calculators, printed load-analysis worksheets, manufacturer spec sheets (matching those used in Lesson 1), laptop or tablet with internet access for sizing software, NABCEP PV Installation Professional Exam Prep Guide (energy storage section), whiteboard | Both independent sizing problems graded by instructor; students must correctly calculate required nameplate capacity and select a valid battery configuration with no more than one arithmetic error per problem (75% accuracy across all numerical steps). Written reflection must identify at least one meaningful difference between hand calculation and software output. |
| 4 | Wiring Methods, Overcurrent Protection, and Code Compliance for Battery Systems | 14 | lab | Students will wire a DC-coupled battery subsystem on a training board—including battery terminals, fusing, disconnecting means, and BMS wiring—in compliance with manufacturer instructions and applicable NEC requirements for energy storage systems. |
| Training battery modules or simulator units, inverter-charger trainer (e.g., Victron MultiPlus or equivalent training unit), appropriately sized copper THWN conductors, conduit and fittings, fused battery disconnects sized per manufacturer spec, BMS communication cables, wire strippers, crimpers, conduit bender, torque screwdriver, NEC codebook (current adopted edition), printed code-compliance checklist, PPE (safety glasses, insulated gloves) | Instructor final inspection against the code-compliance checklist; all safety-critical items (overcurrent protection present and correctly sized, conductors torqued to spec, BMS wiring correct polarity) must pass—zero deficiencies on safety-critical items. Overall checklist score must be 80% or higher for non-safety items before moving to commissioning lesson. |
| 5 | Battery Management Systems, Inverter-Charger Configuration, and System Commissioning | 13 | practice | Students will commission a battery storage system by configuring inverter-charger charge parameters, verifying BMS communication, checking state of charge, and confirming correct operation in backup and grid-tied modes using manufacturer commissioning procedures and a digital diagnostic interface. |
| Training boards from Lesson 4 (wired and inspected), laptop with manufacturer configuration software installed, CAT III digital multimeters, manufacturer commissioning checklist (printed), commissioning log forms, inverter-charger quick-start guide and full manual, PPE (safety glasses, insulated gloves) | Completed commissioning log reviewed by instructor; all required parameters must be documented with values within manufacturer-specified acceptable ranges. Students must correctly identify and document all three induced faults during the functional verification exercise (100% fault identification required). If a fault is missed, student repeats the verification exercise with a different fault set. |
| 6 | System Integration, As-Built Documentation, Maintenance Fundamentals, and NABCEP Exam Mapping | 12 | field | Students will produce a complete as-built documentation package for a battery storage installation—including a revised single-line diagram, equipment schedule, and a preventive-maintenance checklist—and identify how each topic covered in the course maps to the NABCEP PV Associate and PV Installation Professional exam domains. |
| Scenario packet with permit single-line diagram, as-built change markup, equipment cut sheets; drafting pencils, colored pencils or highlighters for redlining; laptop or tablet with free single-line diagram drawing tool (e.g., Lucidchart free tier or AutoCAD viewer); printed NABCEP PV Associate and PV Installation Professional task-area outlines; maintenance reference (e.g., manufacturer O&M manual); NEC codebook | As-built single-line diagram evaluated against an instructor answer key: all as-built changes must be correctly captured and all required NEC labels included (pass = 80% of items correct). Maintenance schedule must include at least eight distinct tasks with correct safety controls noted for each. NABCEP mapping matrix must address every listed task area with a specific course reference (completeness graded; all task areas must be addressed to pass). |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| Battery Storage Knowledge Exam | Written exam | 25% | 75% or higher (38 of 50 points) | A 50-question closed-book written exam covering battery chemistry, system sizing calculations, NEC energy storage requirements, BMS functions, commissioning parameters, and safety hazards; questions are written in the multiple-choice and short-answer formats used by NABCEP to familiarize students with credential exam style. Students who score below 75% complete a targeted review and retake an alternate form within one week. Standard met · Safety · Time · Quality/finish · Documentation |
| Battery System Wiring and Commissioning Skills Demonstration | Skills demonstration | 45% | All safety-critical checklist items passed (100%); overall checklist score 80% or higher | Each student individually wires a battery subsystem on a training board from a given wiring diagram, then commissions the system using a provided manufacturer procedure, configuring at least four specified parameters and performing a functional backup-mode test; an instructor evaluates performance in real time using a structured 30-point rubric covering safety practices, code compliance, correct wiring, and commissioning accuracy. Standard met · Safety · Time · Quality/finish · Documentation |
| Lab Log and Documentation Portfolio | Log | 15% | Submitted on time with all required entries complete; instructor rates content accuracy at 80% or higher | Students maintain a running lab log across all lab and practice lessons, recording measurements, parameter settings, fault-identification notes, and commissioning data; the final submission also includes the as-built single-line diagram, equipment schedule, maintenance schedule, and NABCEP exam mapping matrix produced in Lesson 6, compiled into a single organized portfolio that mirrors documentation a professional installer would submit to an AHJ or include in a NABCEP application. Standard met · Safety · Time · Quality/finish · Documentation |
| Battery Storage Safety Check | Safety audit | 15% | 100% on all safety-critical line items; no unsafe acts observed during any lab session | A cumulative safety performance record maintained by the instructor throughout all lab, practice, and demo lessons; the final safety check is a direct observation of the student performing LOTO, donning correct PPE, and verbally stating the emergency response steps for both a chemical-spill scenario and a thermal-runaway scenario. Any student who commits an unsafe act during any session receives immediate corrective intervention, and the final safety check must be passed with no errors before a course-complete grade is awarded. Standard met · Safety · Time · Quality/finish · Documentation |
This course gives students a working command of National Electrical Code Article 690 and the related articles that govern residential and small commercial PV installations, including system sizing, conductor selection, overcurrent protection, grounding, labeling, and inspection readiness. Students learn to read, apply, and cross-reference code language to real design documents and field conditions. Lessons map directly to the NABCEP PV Associate and PV Installation Professional exam domains covering codes, standards, and inspection.
OutcomesThis course gives students a working command of National Electrical Code Article 690 and the related articles that govern residential and small commercial PV installations, including system sizing, conductor selection, overcurrent protection, grounding, labeling, and inspection readiness. Students learn to read, apply, and cross-reference code language to real design documents and field conditions. Lessons map directly to the NABCEP PV Associate and PV Installation Professional exam domains covering codes, standards, and inspection.
How the course runs. 6 blocks: NEC Structure, Article 690 Overview, and PV System Classifications; PV Source and Output Circuits: Voltage, Current, and Conductor Sizing; Overcurrent Protection, Disconnecting Means, and Wiring Methods; Grounding, Bonding, and Ground-Fault Protection; Labeling, Marking, and Rapid-Shutdown Requirements; Plan Review, Inspection Simulation, and Article 705/706 Interconnection.
What competent looks like. Locate and correctly interpret key sections of NEC Article 690 and supporting articles (Articles 705, 706, and 230) as applied to PV system installations. Calculate minimum conductor ampacity, overcurrent protection ratings, and voltage limits for PV source circuits, output circuits, and inverter output circuits using NEC-compliant methods. Specify grounding and bonding requirements for PV arrays and associated equipment in compliance with NEC Article 690 Part V. Identify required labeling, markings, and disconnecting means for PV systems in accordance with NEC Article 690 Parts II and III. Review a set of PV design drawings and a completed installation for NEC 690 compliance deficiencies and document findings in a written inspection checklist. Demonstrate safe work habits—including energized-circuit awareness, PPE selection, and LOTO procedures—throughout all code-application and lab activities.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | NEC Structure, Article 690 Overview, and PV System Classifications | 10 | theory | Students will navigate the NEC codebook efficiently and correctly classify a described PV system by type (stand-alone, grid-tied, multimode) and identify which Article 690 parts apply. |
| Current edition NFPA 70 National Electrical Code (one copy per student or tablet access), Article 690 outline handout, three sample one-line diagrams, whiteboard, sticky-note card sets | Five-question open-codebook quiz: students locate the correct code section and write the section number plus a one-sentence plain-language summary for each; passing score 80 percent. |
| 2 | PV Source and Output Circuits: Voltage, Current, and Conductor Sizing | 14 | theory | Students will apply NEC 690.8 and the applicable conductor ampacity tables to calculate the minimum conductor size and overcurrent device rating for a given PV source circuit and PV output circuit. |
| NEC codebook, module spec sheets for three common 60-cell and 72-cell module types, NEC 690.8 calculation worksheet packet, scientific calculators, NEC Tables 310.15 and 310.16 laminated reference cards | Closed-book calculation quiz with four problems drawn from the worksheet set; students must show each multiplication step and cite the NEC table or section used; passing score 80 percent on each problem (all four required steps correct). |
| 3 | Overcurrent Protection, Disconnecting Means, and Wiring Methods | 12 | demo | Students will identify the required location, rating, and listing requirements for PV overcurrent protective devices and disconnecting means per NEC 690 Parts III and IV, and specify compliant wiring methods for roof-mounted arrays. |
| NEC codebook, wiring mock-up board with combiner box and labeled circuit breakers, sample PV Wire and USE-2 cable sections, one-line diagram blanks, wiring-method comparison table handout, projector | Instructor observation checklist during the scavenger hunt: each pair must cite the correct NEC section for all eight questions with no more than one citation error to pass; written wiring-method table reviewed for accuracy, passing score 80 percent. |
| 4 | Grounding, Bonding, and Ground-Fault Protection | 12 | lab | Students will install equipment grounding conductors and array bonding hardware on a bench-top array mock-up in compliance with NEC 690 Part V and verify correct ground-fault protection device (GFPD) placement. |
| NEC codebook, bench-top aluminum railing sections, mock module frames, listed bonding hardware kit (lugs, washers, bonding clips), 10 AWG and 6 AWG bare copper conductors, wire strippers, torque wrench set, two pre-wired inverter mock-ups, lab log forms, PPE (safety glasses, gloves) | Instructor verifies each bonded assembly with a continuity tester; all four rail sections and both frames must show continuity to ground (pass/fail); lab log must include correct wire size, hardware listing number, and section citations for full credit—passing score 80 percent on log. |
| 5 | Labeling, Marking, and Rapid-Shutdown Requirements | 12 | practice | Students will select and correctly place all required NEC 690 labels and markings on a simulated residential PV installation and verify rapid-shutdown system compliance per NEC 690.12. |
| NEC codebook, printed label reproduction set, foam-board service entrance model, photographs of twelve residential installations (printed or projected), markers, tape, rapid-shutdown one-line diagram blank worksheets | Instructor uses NEC 690 compliance checklist (minimum 20 label/marking requirements) to score the student's completed foam-board model; all safety-critical labels (maximum voltage, rapid-shutdown control, polarity) must be present and correctly placed; overall passing score 85 percent. |
| 6 | Plan Review, Inspection Simulation, and Article 705/706 Interconnection | 12 | field | Students will conduct a complete NEC 690 compliance review of a residential PV permit package and simulated installation, document all findings, and explain the Article 705 point-of-connection requirements for interactive systems. |
| NEC codebook, residential permit package with embedded deficiencies (eight copies), standardized inspection checklist, lab mock installation (roof mock-up, combiner box, conduit, inverter, service entrance panel), Article 705/706 worksheet, pencils, clipboard, PPE (hard hat, safety glasses, gloves) | Plan-review: student must identify at least six of eight deficiencies with correct NEC citations—passing score 75 percent; inspection checklist: all safety-critical items (voltage markings, GFPD, rapid shutdown, grounding) must be correctly assessed—passing score 80 percent overall; Article 705 worksheet passing score 80 percent. |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| NEC 690 Open-Codebook Knowledge Exam | Written exam | 25% | 75 percent correct (38 of 50 questions) | A 50-question open-codebook written exam covering Article 690 definitions, conductor sizing calculations, overcurrent protection, disconnecting means, grounding, bonding, labeling, rapid shutdown, and Article 705 interconnection; questions are drawn from NABCEP PV Associate and PV Installation Professional exam domains for codes and standards. Students have 90 minutes and may use only the NEC codebook and a scientific calculator. Standard met · Safety · Time · Quality/finish · Documentation |
| Compliance Inspection Skills Demonstration | Skills demonstration | 45% | All safety-critical checklist items marked correctly; overall checklist score 80 percent or higher; verbal question responses demonstrate understanding of the cited code section | Each student independently completes a 30-minute walk-through inspection of the lab mock installation using the standardized inspection checklist, then answers two verbal questions from the instructor acting as an Authority Having Jurisdiction representative. The student must correctly identify all major NEC 690 violations present and cite the governing section for each finding. Standard met · Safety · Time · Quality/finish · Documentation |
| Lab Log Portfolio | Log | 15% | 80 percent of entries complete and accurate; all safety entries (PPE, LOTO steps) fully documented with no omissions | Students submit the cumulative lab log compiled across the grounding/bonding lab, the labeling practice, and the inspection simulation, including wire size selections with code citations, hardware listing numbers, torque values, label placements, and inspection findings. Entries are evaluated for accuracy of code citations, completeness, and legibility. Standard met · Safety · Time · Quality/finish · Documentation |
| PPE and Energized-Circuit Safety Check | Safety audit | 15% | 100 percent on all critical safety behaviors (PPE donned correctly, LOTO steps performed in order, no unsafe act observed); any critical failure results in immediate remediation before the student may continue lab work | Instructor observes each student at the start of the grounding/bonding lab and again during the inspection simulation, using a binary (yes/no) checklist covering selection and donning of required PPE, identification of energized-circuit hazards, and correct application of lockout/tagout procedures on the inverter mock-up before any connection work begins. Standard met · Safety · Time · Quality/finish · Documentation |
Students complete an end-to-end residential or light-commercial PV project—from site assessment and system design through physical assembly, wiring, commissioning, and inspection-ready documentation—integrating every prior course into one graded deliverable. Each student defends their design and installation decisions before a panel of instructors and, where available, an industry guest, mirroring the professional review process used in the field. The capstone is the primary evidence artifact submitted toward NABCEP PV Associate eligibility and serves as the portfolio centerpiece for job-seeking.
OutcomesStudents complete an end-to-end residential or light-commercial PV project—from site assessment and system design through physical assembly, wiring, commissioning, and inspection-ready documentation—integrating every prior course into one graded deliverable. Each student defends their design and installation decisions before a panel of instructors and, where available, an industry guest, mirroring the professional review process used in the field. The capstone is the primary evidence artifact submitted toward NABCEP PV Associate eligibility and serves as the portfolio centerpiece for job-seeking.
How the course runs. 4 blocks: Site Assessment, Load Analysis, and System Design; Racking, Module Installation, and DC Wiring; Inverter Installation, AC Wiring, Commissioning, and Rapid Shutdown; Deficiency Identification, Documentation Package, and Project Defense.
What competent looks like. Perform a complete site assessment, produce a shading analysis, and generate a NEC 690-compliant single-line diagram and bill of materials for an assigned residential or light-commercial scenario. Safely assemble and wire a grid-tied PV array mockup—including racking, modules, combiners, inverter, and AC/DC disconnects—using correct PPE and lockout/tagout procedures throughout. Commission a demonstration PV system, verify polarity and ground-fault protection, record voltage and current measurements, and confirm safe shutdown using the rapid-shutdown sequence. Produce a complete inspection-ready documentation package including permit drawing set, equipment cut sheets, string calculation worksheet, and a completed AHJ-style inspection checklist. Identify and correct at least three intentionally introduced code or safety deficiencies in a staged installation, citing the applicable NEC 690 article for each finding. Deliver a structured 15-minute oral defense of design choices, code compliance decisions, and safety protocols, responding accurately to panel questions drawn from NABCEP PV Associate exam task areas.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | Site Assessment, Load Analysis, and System Design | 24 | lab | Given an assigned project scenario, students will conduct a roof or ground-mount site assessment, perform a shading analysis with a solar pathfinder or app-based tool, calculate system size from load data, and produce a complete NEC 690-compliant single-line diagram and bill of materials. |
| Solar Pathfinder or app-based shading tool, compass, inclinometer, tape measure, utility bill sample handouts, module and inverter specification sheets from at least two manufacturers, NEC Article 690 reference copy, string-sizing worksheet template, laptop with CAD or PV design software, graph paper, ruler | Instructor reviews the single-line diagram against a rubric: all required disconnects present, string voltage within inverter and NEC limits, grounding and bonding shown, labels complete, and BOM matches diagram. Pass = 80% rubric score with zero uncorrected code violations. |
| 2 | Racking, Module Installation, and DC Wiring | 36 | lab | Students will install a racking system, mount and bond PV modules, route and terminate all DC conductors in conduit, and label all equipment correctly on the program's full-scale training structure, following the project's approved single-line diagram and maintaining lockout/tagout and fall-protection protocols throughout. |
| Flush-mount racking kit (rail, feet, clamps, flashing), PV training modules (non-energized or low-voltage simulation panels), MC4 connectors and crimping tool, conduit (EMT and liquid-tight), conduit bender, conduit fittings and hangers, fish tape, THWN-2 wire in appropriate gauges, wire lubricant, torque wrench and torque screwdriver, multimeter, voltage/current clamp meter, permanent markers, NEC 690 labels kit, drill and bits, PPE (hard hat, safety glasses, gloves, fall-arrest harness), OSHA lockout/tagout kit, DC installation checklist handout | Instructor performs a live walkthrough inspection using the program's graded checklist: structural attachment, bonding continuity, polarity, conduit fill, labeling, and torque documentation. Pass = 80% checklist score with zero uncorrected safety deficiencies; any lockout/tagout violation is an automatic restart of that task. |
| 3 | Inverter Installation, AC Wiring, Commissioning, and Rapid Shutdown | 30 | lab | Students will mount and wire a string inverter or microinverter system to AC point-of-connection, complete commissioning steps per manufacturer startup procedure, verify rapid-shutdown operation, and record all measurements required for a commissioning report. |
| String inverter (grid-tie training unit) or microinverter kit, rapid-shutdown transmitter and module-level electronics, AC disconnect with fuse holder, simulated load-center or training panel, EMT conduit and fittings, THWN-2 conductors, torque screwdriver, multimeter, clamp meter, manufacturer startup commissioning guide, NEC 690.12 rapid-shutdown requirement reference, commissioning report form, AHJ inspection photo checklist, camera or smartphone | Instructor reviews commissioning report and witnesses or reviews video of rapid-shutdown test. Pass = all measured values within inverter spec, rapid-shutdown verified, commissioning report complete with no blank required fields, and 80% score on the graded AC wiring and installation checklist. |
| 4 | Deficiency Identification, Documentation Package, and Project Defense | 18 | lab | Students will identify and document all intentionally seeded code and safety violations in a staged deficiency-exercise installation, compile a complete inspection-ready permit package for their own project, and deliver a structured oral defense of their system design and installation decisions to a panel. |
| Staged deficiency installation on training structure, field-correction notice forms, NEC Article 690 reference, project binder and divider tabs, USB drive or shared drive folder, AHJ documentation rubric, oral defense scoring rubric, timer, panel evaluation forms for guest reviewer | Deficiency exercise: student must identify at least four of five planted deficiencies with correct NEC citation—pass = 80%. Documentation package: AHJ rubric score of 80% with no missing required sheets. Oral defense: panel scores on the four-category rubric (technical accuracy, code knowledge, safety awareness, communication clarity); pass = average score of 80% across all four categories with no category below 70%. |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| Integrated PV System Build and Commissioning | Project | 60% | Instructor-graded installation checklists for racking/DC and AC/commissioning phases both score at least 80%, with zero uncorrected safety violations; commissioning report is complete and all measured values fall within equipment specifications. | Each student's physical installation on the training structure—racking, modules, DC wiring, inverter, AC connections, rapid shutdown, and labeling—is evaluated twice by the instructor using trade-standard AHJ-style checklists, once after the DC phase and once after commissioning. The completed, signed commissioning report is submitted as part of this assessment. Meets specification · Within estimate · Workmanship · Safety · Documentation |
| Permit-Ready Documentation Portfolio | Portfolio | 20% | AHJ documentation rubric score of at least 80% with all required documents present; deficiency-identification exercise score of at least 80% (four of five planted violations correctly cited). | The student submits a complete physical and digital permit package—site plan, single-line diagram, cut sheets, all calculation worksheets, inspection photos, and commissioning report—evaluated against a rubric modeled on a real authority-having-jurisdiction submission checklist. The deficiency-identification field exercise score is included in this portfolio grade. Completeness · Organization · Evidence quality |
| Design and Installation Oral Defense | Oral / panel | 20% | Panel average of at least 80% across all four rubric categories (technical accuracy, code knowledge, safety awareness, communication clarity), with no single category below 70%. | The student presents their project to a panel for 15 minutes and responds to panel questions for up to 10 minutes; the panel evaluates mastery of design rationale, NEC 690 compliance logic, and safety decision-making using a structured four-category scoring rubric. This defense maps directly to the NABCEP PV Associate exam task areas of system design, NEC compliance, and safety. Explains decisions · Answers technical questions · Professional communication |
Students complete 162 supervised hours with a licensed solar installation employer, applying classroom skills to live residential or commercial PV projects under the direct oversight of a journeyman or master installer. Competencies are documented through daily field logs, a mid-term employer check-in, and a final employer evaluation tied to NABCEP task areas.
OutcomesStudents complete 162 supervised hours with a licensed solar installation employer, applying classroom skills to live residential or commercial PV projects under the direct oversight of a journeyman or master installer. Competencies are documented through daily field logs, a mid-term employer check-in, and a final employer evaluation tied to NABCEP task areas.
How the course runs. 4 blocks: Worksite Orientation and Site Safety Integration; Hands-On Installation Tasks: Mechanical and Electrical Work; Field Documentation, Inspection Assistance, and Customer Interaction; Final Employer Evaluation and Professional Reflection.
What competent looks like. Execute all phases of a PV installation—racking, module placement, DC wiring, inverter connection, and system commissioning—under supervision and in compliance with the NEC and employer safety policies. Demonstrate consistent lockout/tagout and PPE practices on every worksite visit without prompting. Interpret and work from approved construction drawings, single-line diagrams, and permit sets on live job sites. Complete accurate field documentation including daily logs, material take-offs, and as-built markups. Communicate professionally with supervisors, inspectors, and customers in worksite settings. Satisfy the NABCEP PV Installation Professional supervised field-experience hour requirement as documented by employer verification forms.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | Worksite Orientation and Site Safety Integration | 20 | field | Student will complete employer site-safety orientation, demonstrate correct use of all required PPE, and perform a job-hazard analysis (JHA) for a residential rooftop PV installation without prompting. |
| Employer site-safety packet, JHA blank forms, hard hat, safety glasses, cut-resistant gloves, ANSI-rated non-conductive footwear, full-body harness, lanyard and anchor point, OSHA 10 card (from Course 1) | Supervising installer signs off on JHA form with no uncorrected hazard omissions; student dons full PPE correctly on first attempt; pass = zero unresolved safety deficiencies noted by supervisor on the orientation checklist |
| 2 | Hands-On Installation Tasks: Mechanical and Electrical Work | 100 | field | Student will perform the full mechanical and electrical scope of at least three PV installations—including racking layout, module mounting, DC string wiring, inverter mounting, AC interconnection, and labeling—meeting the supervising installer's quality standard on each task. |
| Employer-supplied tools (drills, impact drivers, torque wrenches, conduit benders, fish tape), multimeter, clamp meter, racking components, PV modules, inverter, AC disconnect, wire management hardware, NEC-compliant labels, approved permit set and single-line diagram, daily field-log forms | Supervising installer evaluates each task on the employer evaluation rubric (mechanical quality, electrical correctness, code compliance, safety behavior, and documentation accuracy); pass = a rating of 'meets expectations' or higher on all five rubric categories averaged across the logged installations |
| 3 | Field Documentation, Inspection Assistance, and Customer Interaction | 28 | field | Student will complete accurate as-built markups, assist the supervising installer during at least one AHJ inspection, and conduct a professional post-installation walk-through with a customer, demonstrating clear communication of system operation and safety. |
| Approved permit drawings, red-line markup pens, as-built markup forms, tablet or laptop for monitoring app demonstration, employer project folder, customer communication checklist | Supervising installer reviews as-built markups for completeness and accuracy before submission; customer communication checklist is completed and signed by supervisor; pass = no uncorrected errors on as-built drawings and supervisor rates customer communication as 'satisfactory' or above |
| 4 | Final Employer Evaluation and Professional Reflection | 14 | field | Student will complete a comprehensive employer evaluation conference, compile and submit a complete externship portfolio of signed field logs, and write a structured professional reflection identifying skill growth and areas for continued development. |
| Completed daily field logs, signed weekly hour-verification sheets, employer evaluation form (NABCEP-compatible), portfolio binder or digital folder, word processor, NABCEP PV Installation Professional candidate handbook for hour-documentation requirements | Portfolio contains signed logs accounting for all 162 hours with no gaps; employer evaluation form is signed by supervising installer; professional reflection addresses all four required points with specific examples; pass = fully signed portfolio accepted by program director and reflection meets all four criteria as confirmed by instructor review |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| Employer Worksite Skills Evaluation | Skills demonstration | 70% | Student receives a rating of 'meets expectations' or higher on all five rubric categories—mechanical installation quality, electrical work correctness, code and safety compliance, field documentation accuracy, and professional conduct—on the employer's signed final evaluation form | The supervising installer completes a structured evaluation form at the conclusion of the externship, rating the student across five competency categories based on observed performance across all assigned installation tasks throughout the placement. This evaluation directly documents the hands-on task proficiency required for NABCEP PV Installation Professional field-experience verification. Competency · Safety · Attendance · Conduct · Initiative |
| Externship Field Log Portfolio | Log | 30% | Portfolio documents the full 162 required hours with daily entries signed by the supervising installer on a weekly basis, contains at least one completed JHA, at least one as-built markup, and includes the final professional reflection meeting all four required criteria; any missing signatures or undocumented days must be corrected before the portfolio is accepted | The student submits a complete, organized collection of all daily field logs, signed weekly hour-verification sheets, job-hazard analysis forms, as-built drawing markups, and the final professional reflection, assembled in teaching order and reviewed by the program director. The portfolio serves as the official record of supervised field experience for NABCEP credential application and program completion. Complete · Verified |
This course systematically reviews every domain tested on the NABCEP PV Associate and NABCEP PV Installation Professional exams, closing knowledge gaps identified through diagnostic practice. Learners complete timed, full-length mock exams under realistic testing conditions and analyze their results to direct final study before sitting for the credential.
OutcomesThis course systematically reviews every domain tested on the NABCEP PV Associate and NABCEP PV Installation Professional exams, closing knowledge gaps identified through diagnostic practice. Learners complete timed, full-length mock exams under realistic testing conditions and analyze their results to direct final study before sitting for the credential.
How the course runs. 4 blocks: Exam Landscape, Diagnostic Assessment, and Personal Study Planning; Domain Deep-Dive: System Design, Sizing, Electrical Theory, and NEC 690 Code Review; Domain Deep-Dive: Safety, Site Assessment, Mounting, Inverters, Battery Storage, and Installation Practices; Full-Length Timed Mock Certification Exams and Final Debrief.
What competent looks like. Map every published NABCEP PV Associate and PV Installation Professional exam task-list domain to the content covered across the program and identify personal weak areas through diagnostic scoring. Solve PV system design, sizing, and code-compliance problems at the speed and accuracy required by timed credentialing exams. Apply NEC Article 690 rules, OSHA safety requirements, and equipment-selection logic accurately on multiple-choice and scenario-based exam items. Complete a full-length timed mock NABCEP PV Associate exam and a full-length timed mock NABCEP PV Installation Professional practice exam, scoring at or above the programs minimum readiness threshold on each. Develop and execute a personalized final-study plan based on cumulative mock-exam data that targets remaining deficiencies before the official exam date.
| # | Lesson | Hr | Type | Objective | Activities | Materials | Check |
|---|---|---|---|---|---|---|---|
| 1 | Exam Landscape, Diagnostic Assessment, and Personal Study Planning | 8 | theory | Given the published NABCEP task lists for both the PV Associate and PV Installation Professional credentials, the learner will locate each task-list domain in program content, complete a scored diagnostic test, and produce a written personal study plan that prioritizes domains scored below 70%. |
| NABCEP PV Associate Candidate Handbook (current edition), NABCEP PV Installation Professional Candidate Handbook (current edition), diagnostic exam packet (instructor-prepared), domain-tracking spreadsheet template, Photovoltaic Systems textbook (Dunlop or equivalent NJATC/ATP edition), NEC Article 690 codebook or tab-marked NEC, learner lab notebooks from prior courses. | Learner submits a completed domain-tracking spreadsheet with all domains mapped and a signed one-page study plan; instructor verifies every domain is addressed and the plan is realistic. Pass standard: all domains mapped, three priority domains identified with specific resources cited, study schedule covers remaining course days. |
| 2 | Domain Deep-Dive: System Design, Sizing, Electrical Theory, and NEC 690 Code Review | 16 | theory | The learner will accurately solve PV system sizing calculations (array voltage, current, conductor ampacity, overcurrent protection, string configuration) and correctly apply NEC Article 690 rules and electrical theory concepts in timed practice-question sets, scoring at least 75% on each domain sub-quiz. |
| NEC (current adopted edition) with Article 690 tabbed, Photovoltaic Systems textbook, manufacturer specification sheets (sample module and inverter datasheets from prior courses), scientific calculator, domain sub-quiz packets (instructor-prepared), formula reference sheet (instructor-prepared, identical in format to any allowed reference on the actual exam), learner domain-tracking spreadsheets. | Score on each of the three 20-item domain sub-quizzes recorded and reviewed; pass standard is 75% (15/20) on each. Learners scoring below 75% on any sub-quiz must complete a targeted 10-item remediation set on that domain before the next lesson and achieve 80% on the remediation set. |
| 3 | Domain Deep-Dive: Safety, Site Assessment, Mounting, Inverters, Battery Storage, and Installation Practices | 12 | demo | The learner will correctly answer practice questions covering OSHA fall-protection and lockout/tagout requirements, roof and ground-mount structural considerations, inverter and battery storage selection and commissioning, and hands-on installation quality standards at a rate of at least 75% on timed domain quizzes. |
| Projector and component-image slide deck, OSHA 1926 Subpart R (steel erection) and Subpart M (fall protection) quick-reference cards, lockout/tagout procedure template from Course 1, manufacturer installation manuals (sample inverter and battery from prior courses), NEC Article 690, domain quiz packets (instructor-prepared), learner domain-tracking spreadsheets. | Four-station carousel scored out of 20 items; pass standard is 75% (15/20) overall. Peer-teaching observed by instructor using a three-point rubric (accurate content, clear explanation, correctly answered follow-up questions); learners must score 2/3 or higher. Learners below threshold on either activity complete an additional targeted practice set before the mock exam. |
| 4 | Full-Length Timed Mock Certification Exams and Final Debrief | 9 | practice | Under timed, closed-book exam conditions that replicate the actual NABCEP testing environment, the learner will complete a full-length NABCEP PV Associate mock exam and a full-length NABCEP PV Installation Professional practice exam, then analyze individual results by domain and articulate a final pre-exam action plan. |
| Mock exam packets — PV Associate and PV Installation Professional (instructor-prepared, aligned to current NABCEP exam blueprints), answer keys with domain codes, scientific calculators, NEC (for NABCEP PV Installation Professional mock, consistent with whatever reference policy the actual exam allows — instructor clarifies current NABCEP policy from the candidate handbook), pencils, domain-tracking spreadsheets, final action-plan template. | Readiness threshold: score of 75% or higher overall on each mock exam is considered exam-ready. Learners scoring 70–74% are advised to schedule additional self-study; learners scoring below 70% receive a mandatory supplemental study session with the instructor and are counseled on whether to defer the official exam. Completion of the written final action plan is required for course completion regardless of score. |
| Assessment | Type | Weight | Pass standard | Method & rubric |
|---|---|---|---|---|
| Full-Length Timed Mock Certification Exams (PV Associate and PV Installation Professional) | Mock certification exam | 100% | 75% or higher overall on each mock exam, with a completed domain-tracking spreadsheet and a written final action plan submitted to the instructor. | Learners sit two full-length, timed, closed-book practice exams—one aligned to the NABCEP PV Associate exam blueprint and one aligned to the NABCEP PV Installation Professional exam blueprint—under conditions that replicate the actual credentialing test. Results are analyzed by domain, compared against the learner's cumulative diagnostic data from the course, and used to produce a final written study plan that the instructor reviews and endorses before the learner schedules the official NABCEP exam. Score · Time management |
Students prepare for and sit the NABCEP PV Associate exam and, upon meeting eligibility requirements, the NABCEP PV Installation Professional exam, both administered by the North American Board of Certified Energy Practitioners (NABCEP). Pass standard: Credential issued by the body.
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