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Building & Construction · course plan
⚠ Pending professional review

This course plan, its lessons and its assessments has not yet been verified by a licensed professional engineer or master tradesperson or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.

VoTechWorks program approval and accreditation are still in progress. Credentials are issued only by the certifying bodies named in each program, after their own exams.

Solar / PV Installation

10 courses · 900 clock hours · 3–6 mo full-time. Grading is competency-based: each course requires the written exam, a competent skills demonstration with zero safety faults, a signed log, and a passed safety audit; percentage weights only rank performance above the competency floor.

$9,385 COMPLIMENTARYprogram tuition
10courses
55lessons
900hours
35assessments
Development progressPlanCourses, lessons and assessments written for this tradeLessons55 of 55 lesson pages writtenPractice441 practice questionsResources116 reference entries (study list)Review0 lesson pages reviewed by a licensed professional
Study now: 55 lesson pages are open (lesson titles below are links).
BLD-SOLA09-01 Universal core

Universal Core: Safety, Math, Communication & Career for Solar PV Installation

148 hr · $1,185 COMPLIMENTARY

This course builds the foundational knowledge and skills every PV installer needs before touching a panel or conduit: jobsite safety to OSHA 10 standards, trade math and measurement, technical reading of drawings and specifications, digital tools used in the industry, and professional career readiness. Lessons are sequenced so that safety is established first, then the analytical and communication skills that underpin every subsequent course in the program.

Outcomes
Course text

This course builds the foundational knowledge and skills every PV installer needs before touching a panel or conduit: jobsite safety to OSHA 10 standards, trade math and measurement, technical reading of drawings and specifications, digital tools used in the industry, and professional career readiness. Lessons are sequenced so that safety is established first, then the analytical and communication skills that underpin every subsequent course in the program.

How the course runs. 7 blocks: PV Jobsite Safety: OSHA 10-Hour Construction Core; Electrical Safety, Lockout/Tagout, and First Aid/CPR for PV Work; Trade Math for Solar PV: Arithmetic, Algebra, and Unit Conversion; Measurement, Geometry, and Roof-Pitch Trigonometry for PV Layout; Reading Technical Documents: Drawings, Spec Sheets, and Manuals; Digital Tools, Solar Resource Data, and Project Documentation; Career Readiness, Professional Communication, and NABCEP Credential Pathways.

What competent looks like. Demonstrate OSHA 10-hour construction safety competencies, including hazard recognition, fall protection, electrical safety, and lockout/tagout procedures applicable to PV worksites. Perform trade math calculations—including area, voltage, current, power, unit conversion, and basic trigonometry for roof pitch—accurately using hand tools and a scientific calculator. Read and interpret PV site plans, single-line electrical diagrams, equipment specification sheets, and installation manuals to extract required installation data. Use industry-standard digital tools—including a solar resource mapping application and a basic project management or documentation platform—to support PV project workflows. Communicate technical information clearly in written and oral forms, including completing job-hazard analyses, installation reports, and employer-facing professional documents. Develop and present a personal career plan that maps program credentials (NABCEP PV Associate and NABCEP PV Installation Professional) to employment targets in the solar industry.

Lessons · 7 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1PV Jobsite Safety: OSHA 10-Hour Construction Core32theoryStudents will identify and explain the OSHA 10-hour construction safety topics as they apply to residential and commercial PV installation worksites, including fall protection, electrical hazards, struck-by hazards, and heat illness prevention.
  1. Work through each OSHA 10 construction module using the OSHA outreach curriculum; for each topic, students identify at least two PV-specific hazard scenarios (e.g., working at roof eave, energized DC circuits) and record them in a personal hazard log.
  2. Participate in a table-top scenario exercise: given a photo of a residential rooftop worksite with planted hazards, students complete a written Job Hazard Analysis (JHA) form identifying hazards, affected workers, and selected controls using the hierarchy of controls.
  3. Role-play a pre-work toolbox-talk in groups of four, with one student leading a five-minute safety briefing on fall-protection requirements (OSHA 29 CFR 1926 Subpart M) while others play crew members and ask clarifying questions; instructor evaluates using a checklist.
OSHA 10-hour construction outreach curriculum (current edition), OSHA 29 CFR 1926 Subpart M fall-protection regulations, JHA blank forms, sample rooftop site photographs, personal protective equipment (hard hat, safety glasses, gloves, high-visibility vest) for demonstration, OSHA outreach completion cards reference sheetStudents submit a completed JHA for a provided rooftop PV scenario; rubric requires correct identification of at least four distinct hazard categories, an appropriate control for each using hierarchy of controls, and no critical omissions (unguarded roof edges, unprotected energized circuits). Pass mark: 80% on rubric. Additionally, students must complete all OSHA 10 contact hours to receive the OSHA 10-hour construction card.
2Electrical Safety, Lockout/Tagout, and First Aid/CPR for PV Work20labStudents will apply OSHA electrical safety requirements and lockout/tagout (LOTO) procedures to PV-specific de-energization tasks, and will demonstrate adult CPR and first-aid response to electric shock and heat emergencies.
  1. Demonstrate a complete LOTO sequence on a simulated PV training board (AC and DC disconnect switches, inverter, utility disconnect): students verbally narrate each step—notify, shut down, isolate, lockout/tagout, release stored energy, verify—while the instructor evaluates against a LOTO checklist drawn from OSHA 29 CFR 1910.147 principles as applied in the construction context.
  2. Practice using a digital multimeter to verify absence of voltage on the training board after LOTO: students measure AC and DC test points, record readings, and sign off that the circuit is at zero energy state before proceeding with a mock connector task.
  3. Complete a hands-on adult CPR and AED training session and basic first-aid for electric shock (do-not-touch protocol, emergency call, recovery position) and heat illness (shade, hydration, cooling) delivered by an instructor holding a current CPR/first-aid instructor credential; students must pass the skills check to earn a CPR/first-aid completion card.
PV electrical safety training board with AC and DC disconnects (deenergized training unit), personal locks and tags (one per student), digital multimeters (one per pair), test leads, voltage alert pen, AED trainer unit, CPR manikins (one per two students), first-aid kit for demonstration, OSHA 29 CFR 1910.147 reference excerpt, CPR/first-aid curriculum from an accredited providerLOTO skills check: student performs complete LOTO sequence on the training board with zero critical steps missed; instructor initials each step on the LOTO verification form. CPR/first-aid skills check: student passes the hands-on skills evaluation per the CPR provider's standard. Both checks must be passed; either may be retried once within the lesson block. Pass mark: 100% on LOTO critical steps; CPR provider pass standard for skills check.
3Trade Math for Solar PV: Arithmetic, Algebra, and Unit Conversion24theoryStudents will solve trade math problems involving whole numbers, fractions, decimals, percentages, ratios, unit conversion between imperial and metric systems, and algebraic manipulation of Ohm's Law and the power equation (P = IV) as they arise in PV system sizing and wiring calculations.
  1. Complete a structured set of 30 graduated practice problems drawn from real PV contexts: converting watts to kilowatts, calculating percent efficiency loss, converting feet to meters for string-length estimation, and solving for current given power and voltage—students self-check against an answer key and flag problems they could not solve independently for instructor review.
  2. In pairs, use a scientific calculator to work through a simplified PV module string worksheet: given module Voc, Vmp, Isc, and Imp values from a real specification sheet, calculate total string voltage at various temperatures using a provided temperature coefficient, and determine whether the string voltage stays within a sample inverter's MPPT range—record results in a formatted calculation sheet.
  3. Play a timed unit-conversion relay game in teams of four: each student receives a card with a measurement in one unit (e.g., 2.4 kW) and must convert it correctly (e.g., to watts, BTU/h, or amps at 240 V) before passing to the next player; instructor tracks accuracy and speed to reinforce fluency.
Scientific calculators (one per student), trade math workbook or instructor-prepared problem sets referencing PV contexts, real PV module specification sheets (at least two different modules), unit conversion reference card, whiteboard and markers for worked examples, answer keysGraded 25-question math quiz covering all topic areas in the lesson; problems are drawn from PV contexts identical in style to practice sets. Pass mark: 75% (19/25 correct). Students scoring below 75% complete targeted remediation problems and retest within one week.
4Measurement, Geometry, and Roof-Pitch Trigonometry for PV Layout18labStudents will measure lengths, areas, and angles on physical and drawn surfaces using hand tools and a scientific calculator, and will calculate rafter length and usable roof area for PV array layout using rise-over-run roof pitch and basic trigonometry.
  1. Using a tape measure and speed square, measure a full-scale mock roof section (constructed on the floor or a low ramp) to determine ridge length, eave length, and pitch; record measurements and use the pitch to calculate actual rafter length and gross roof plane area using the slope-area factor method, comparing results to a known answer within ±2%.
  2. Given three different architectural drawings at varying scales (1/4 in = 1 ft and 1/8 in = 1 ft), use an architect's scale rule to measure room dimensions and transfer them to a roof layout sketch; calculate net available roof area after applying a simplified setback (no specific code setback is assumed—a generic 18-inch perimeter setback is used for the exercise) to determine how many 400-watt modules will fit.
  3. Work through a trigonometry mini-lab: using a clinometer (or smartphone inclinometer app), measure the angle of inclination of a tilted board at three preset angles, then use sine and cosine functions on a calculator to find the horizontal run and vertical rise; compare calculated values to physical measurements made with a tape measure and verify agreement within ±5%.
25-foot tape measures (one per pair), speed squares, architect's scale rules (one per student), clinometers or smartphones with inclinometer apps, scientific calculators, printed architectural drawings at two scales, mock roof section or tilted ramp, chalk line, pencils and graph paper, slope-area factor reference tableStudents submit a completed roof-layout worksheet for one provided drawing showing: scale measurements, area calculation, setback deduction, module count, and trigonometric pitch verification. Instructor checks math and layout logic. Pass mark: all five elements present and area calculation within ±5% of instructor-computed answer.
5Reading Technical Documents: Drawings, Spec Sheets, and Manuals20theoryStudents will locate and extract required installation data from PV single-line diagrams, mechanical roof-plan drawings, module specification sheets, inverter datasheets, and manufacturer installation manuals.
  1. Given a complete residential PV permit drawing set (single-line diagram, site plan, roof plan, placard), students complete a document-reading scavenger hunt: answer 20 specific questions such as 'What is the inverter model number?', 'How many modules are in each string?', and 'What gauge wire is shown on the homerun?'—answers must be traced to the exact drawing or document page.
  2. Decode a real PV module specification sheet: students identify and record STC ratings (Pmax, Voc, Vmp, Isc, Imp), temperature coefficients, mechanical dimensions, and UL listing information; they then answer a set of design-relevance questions (e.g., 'What is the maximum system voltage this module is rated for?') to practice applying spec-sheet data.
  3. In small groups, follow a one-page excerpt from a real inverter installation manual to trace the required torque specifications for AC and DC terminal connections, identify the warning icons and explain what each means, and list the required conduit entry dimensions—groups present findings to the class in a two-minute summary.
Sample residential PV permit drawing set (single-line, site plan, roof plan — from a publicly available utility or AHJ example or an instructor-prepared set), real PV module specification sheets (two or more models), real inverter installation manual excerpt, document-reading scavenger-hunt worksheets, highlighters, rulersScavenger-hunt worksheet scored for accuracy: 18 of 20 questions answered correctly with page/section citation. Spec-sheet decode form scored: all six data fields correctly recorded and design questions answered correctly. Pass mark: 80% combined across both scored items.
6Digital Tools, Solar Resource Data, and Project Documentation18demoStudents will use at least one industry-relevant solar resource mapping tool to retrieve site irradiance data, and will create and organize a basic PV project documentation package using a digital platform.
  1. Instructor demonstrates how to use a publicly available solar resource tool (such as the NREL PVWatts Calculator) to input a site address, system capacity, tilt, and azimuth, and read the resulting energy estimate and monthly production table; students then repeat the process for two assigned addresses in different climate zones and compare results, recording findings in a structured data table.
  2. Students create a digital project folder for a sample PV job using a shared platform (Google Drive, Microsoft OneDrive, or similar available tool) organized into subfolders mirroring real workflow: Permits, Design, Inspection, As-Built; they populate each subfolder with provided sample documents, rename files using an instructor-prescribed naming convention, and share the folder with the instructor for review.
  3. Complete a short digital-literacy drill: given a PDF of an equipment datasheet with a URL for the manufacturer's website, students navigate to the site, locate the current version of the same datasheet, identify one specification that changed between versions, and write a two-sentence summary of the significance—this mirrors the real-world skill of checking for current equipment documentation.
Computers or tablets with internet access (one per student), NREL PVWatts Calculator (nrel.gov/pv/pvwatts), access to Google Drive or Microsoft OneDrive, provided sample project documents for filing exercise, two printed datasheets from different publication dates for the same product (instructor-prepared), headphones if needed for screen-share demonstrationStudents submit their completed PVWatts data table (two sites) and a screenshot of their correctly organized digital project folder shared with the instructor. Instructor checks: correct PVWatts inputs and outputs recorded, folder structure matches template, files correctly named. Pass mark: all required fields present and folder structure 100% correct; PVWatts values within acceptable rounding of instructor's answer.
7Career Readiness, Professional Communication, and NABCEP Credential Pathways16theoryStudents will produce a personal career plan that identifies employment targets in the solar industry, maps the NABCEP PV Associate and NABCEP PV Installation Professional credential requirements to their program coursework, and demonstrates professional communication skills through a resume draft and a mock employer interaction.
  1. Research two local or regional solar employers (using company websites, LinkedIn, or job-posting sites), document the job titles they post, the credentials and experience they require, and the starting wage ranges listed; compile findings in a one-page employer-research summary and discuss as a class which skills and credentials appear most frequently—this grounds the credential pathway discussion in real labor-market data.
  2. Using the current NABCEP PV Associate and NABCEP PV Installation Professional candidate handbooks (downloaded from nabcep.org), students map each program course to the relevant NABCEP exam content domain on a provided grid, then write a two-paragraph explanation of when they plan to sit each exam and what eligibility documentation they will need to gather (e.g., logged installation hours for PVIP).
  3. Draft a one-page resume tailored to an entry-level solar installer position, including a skills section that references safety credentials (OSHA 10, CPR/first aid) and any relevant experience; participate in a five-minute mock employer phone screen with a partner using a provided question set (safety attitude, reliability, willingness to learn), then swap roles and provide structured feedback using a peer-evaluation rubric.
Computers or tablets with internet access, current NABCEP PV Associate and PV Installation Professional candidate handbooks (downloaded from nabcep.org—no cost to download), credential-pathway mapping grid (instructor-prepared), resume template, mock phone-screen question set, peer-evaluation rubric, sample solar industry job postingsStudents submit: (1) employer research summary meeting the one-page requirement with at least two employers documented, (2) completed NABCEP credential-pathway mapping grid with all program courses assigned to at least one exam domain, and (3) resume draft. Instructor evaluates resume using a rubric covering completeness, professional format, and accuracy of credentials listed. Pass mark: all three items submitted; resume rubric score ≥ 75%; credential mapping grid completed with no courses left unmapped.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
OSHA 10-Hour Construction Safety Written ExamWritten exam25%70% or higher on the written exam; 100% on LOTO critical-step skills check; CPR/first-aid provider skills check passedA 40-question multiple-choice and short-answer written exam covering OSHA 10-hour construction content as applied to PV worksites, including fall protection, electrical hazards, struck-by and caught-in/between hazards, heat illness, and LOTO procedures. Students must also have passed the in-lesson LOTO skills check and the CPR/first-aid skills evaluation to receive credit; all three components are required for a passing result in this assessment.
Accuracy · Safety · Communication · Professionalism
Trade Math and Technical Reading ExamWritten exam25%75% or higher (combined score across math and document-reading sections)A 50-item closed-book exam in two sections: Section A (30 items) covers arithmetic, unit conversion, Ohm's Law, power equation, and roof-pitch geometry in PV contexts; Section B (20 items) requires students to answer questions by reading a provided single-line diagram, module specification sheet, and inverter datasheet excerpt. A scientific calculator is permitted for Section A only.
Accuracy · Safety · Communication · Professionalism
Digital Tools and Career Documentation PortfolioProject25%All four required artifacts submitted; portfolio rubric score of 75% or higher across all criteriaStudents compile a four-artifact digital portfolio: (1) PVWatts comparison report for two sites with analysis paragraph, (2) organized digital project folder shared with the instructor, (3) completed NABCEP credential-pathway mapping grid, and (4) a polished resume and a written reflection (minimum one page) describing their career plan, target employer type, and timeline for sitting the NABCEP PV Associate exam. The portfolio is scored on accuracy, completeness, organization, and professional presentation.
Accuracy · Safety · Communication · Professionalism
Safety and Career Readiness Oral DefenseOral / panel25%Satisfactory rating (3 out of 4 or higher) on at least four of the five rubric criteria; no unsatisfactory rating on any safety-critical criterionA ten-minute individual oral examination in which the student presents their JHA for a new rooftop PV scenario given 24 hours in advance, explains their LOTO sequence for that site, responds to two instructor-posed what-if safety questions (e.g., a crew member removes a lockout tag early; a worker shows signs of heat exhaustion), and briefly defends their career plan and credential timeline. The rubric evaluates: hazard identification accuracy, LOTO correctness, emergency-response reasoning, career-plan feasibility, and professional communication clarity.
Accuracy · Safety · Communication · Professionalism
BLD-SOLA09-02 Trade course

Photovoltaic System Design

73 hr · $1,005 COMPLIMENTARY

This course develops the technical skills needed to design grid-tied and off-grid residential and light-commercial PV systems, from site assessment through system sizing, component selection, and production of code-compliant plan sets. Students apply solar resource data, shading analysis, NEC Article 690 fundamentals, and manufacturer specifications to produce complete design packages ready for permit submittal. Lesson content maps directly to the NABCEP PV Associate and PV Installation Professional exam domains covering system design, component selection, and performance estimation.

Outcomes
Course text

This course develops the technical skills needed to design grid-tied and off-grid residential and light-commercial PV systems, from site assessment through system sizing, component selection, and production of code-compliant plan sets. Students apply solar resource data, shading analysis, NEC Article 690 fundamentals, and manufacturer specifications to produce complete design packages ready for permit submittal. Lesson content maps directly to the NABCEP PV Associate and PV Installation Professional exam domains covering system design, component selection, and performance estimation.

How the course runs. 6 blocks: Solar Resource and Site Assessment; Understanding Solar Modules: Ratings, Specs, and Electrical Behavior; System Sizing: Loads, Array Power, and String Configuration; PV Design Software and Energy Production Modeling; Electrical Design, Single-Line Diagrams, and Component Selection; Design Package Compilation and Plan-Check Readiness.

What competent looks like. Perform a site assessment including roof measurement, azimuth/tilt determination, and shading analysis using standard field tools and software, achieving results within accepted industry tolerances. Calculate PV system sizing parameters—array power, string configuration, wire sizing, and overcurrent protection—using solar resource data and manufacturer specifications. Select and match major system components (modules, inverters, combiners, disconnects) to site conditions and applicable code requirements. Produce a complete residential PV design package including single-line diagram, site plan, equipment schedule, and shade report that meets AHJ plan-check standards. Use industry-standard PV design software (such as PVWatts, Aurora, or equivalent) to model annual energy production and validate system performance against client load data. Explain how design decisions affect system safety, reliability, and long-term yield, referencing NABCEP exam content areas for system design and component selection.

Lessons · 6 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Solar Resource and Site Assessment12fieldStudents conduct a field site assessment, recording roof geometry, orientation, tilt, and shading data, and retrieve local solar resource values from NREL PVWatts or equivalent, demonstrating measurement accuracy within ±5° for azimuth and ±2° for tilt.
  1. Measure and sketch a mock rooftop (or training facility roof) using a tape measure, compass, and inclinometer; record all dimensions, azimuth, and pitch on a standardized site-survey form.
  2. Use a Solar Pathfinder or equivalent shading tool (or the software simulation equivalent) at three locations on the mock array area and record sun-path obstruction data for each point.
  3. Log into NREL PVWatts, enter the site ZIP code and recorded tilt/azimuth values, and compare default versus measured inputs to observe how small orientation errors affect annual kWh output estimates.
Tape measure, compass, digital inclinometer, Solar Pathfinder or Solmetric SunEye (or instructor-provided shading simulation data), NREL PVWatts online tool, site survey forms, personal protective equipment per Course 1 requirements, hard hats if on actual roofCompleted site survey form reviewed by instructor; azimuth reading within ±5° of instructor reference, tilt within ±2°, and shading report that identifies at least the dominant obstructions. Pass = all three measurements in tolerance and shading report accepted by instructor.
2Understanding Solar Modules: Ratings, Specs, and Electrical Behavior10theoryStudents interpret a manufacturer datasheet and calculate module Voc, Vmp, Isc, and Imp corrected for local temperature extremes, producing values that match instructor-calculated answers within 2%.
  1. Read three different module datasheets (monocrystalline, polycrystalline, and thin-film) and complete a comparison table listing STC ratings, temperature coefficients, and mechanical specs for each.
  2. Using the temperature correction formulas from the NABCEP study guide, calculate corrected Voc at the lowest expected ambient temperature and corrected Vmp at the highest expected operating temperature for a given module at a given site.
  3. Small-group discussion: explain why Voc at low temperature is the critical value for string sizing versus inverter maximum input voltage, and document the reasoning in a short written explanation (one paragraph).
Manufacturer datasheets (at least three module types), NABCEP PV Associate Study Guide, scientific calculator, temperature correction worksheet, whiteboardTemperature-corrected Voc and Vmp calculations on the worksheet; values must be within 2% of instructor answer key. Pass = both corrected values within tolerance and written explanation demonstrates correct reasoning.
3System Sizing: Loads, Array Power, and String Configuration14labStudents size a complete residential grid-tied PV system—array wattage, number of modules, and string configuration—for a given utility bill and site, producing a design that meets string voltage and current limits for the selected inverter.
  1. Given 12 months of a sample utility bill, calculate the average daily kWh load and use the site's peak sun hours from the previous lesson to determine the required array DC nameplate wattage, applying a standard derate factor.
  2. Select a module and a string inverter from a provided equipment list; calculate minimum and maximum string lengths using temperature-corrected Voc and Vmp values versus the inverter's MPPT voltage window and maximum input voltage.
  3. Configure the array (number of strings, modules per string) to meet the target wattage without exceeding inverter limits; document the configuration on a string sizing worksheet and verify with instructor before proceeding to drafting.
Sample utility bills (instructor-prepared), module datasheets, inverter datasheets (minimum two inverter models), string sizing worksheet, scientific calculator, NABCEP PV Associate Study Guide sections on system sizingCompleted string sizing worksheet reviewed by instructor; array size within 10% of instructor-calculated target, string voltage within inverter limits (no exceedance of max input voltage at low temperature), current within inverter input current rating. Pass = all three criteria met.
4PV Design Software and Energy Production Modeling12demoStudents use a PV design software platform (PVWatts, Aurora, or instructor-designated equivalent) to build a system model for a given site and load, generate an annual energy production report, and interpret the results to confirm the design meets the client's offset target within ±10%.
  1. Instructor demonstrates full workflow in the chosen software: site location, roof plane definition, module and inverter selection, shading entry, and report generation—students follow along on individual workstations entering the same project data.
  2. Students independently model a second practice project from a new site survey handout, adjusting array layout and tilt to maximize production while staying within the roof boundary, then export the production report as a PDF.
  3. Compare software-generated annual kWh to the hand-calculated estimate from Lesson 3; document the percentage difference and write a two-sentence explanation of why the values differ (e.g., detailed shading, soiling, or inverter clipping losses).
Computer workstations with internet access, PVWatts (free, NREL) or instructor-licensed Aurora or equivalent, site survey data from Lesson 1, sample utility bills, PDF export of production reportsExported production report for the independent project; annual kWh output within ±10% of instructor-modeled reference, and written explanation is technically plausible. Pass = both criteria met.
5Electrical Design, Single-Line Diagrams, and Component Selection14practiceStudents draft a complete single-line diagram for a residential grid-tied PV system that correctly represents all conductors, overcurrent protection devices, disconnects, and grounding/bonding paths in accordance with standard electrical drawing conventions and NEC Article 690 general requirements.
  1. Using a given system configuration (module count, inverter model, service panel rating), draw a single-line diagram by hand on provided diagram paper, labeling each conductor with wire gauge and conduit type, each OCPD with ampere rating, and each disconnect with voltage/current rating.
  2. Cross-check the diagram against an instructor-provided single-line diagram checklist derived from standard AHJ submittal requirements; revise any items flagged during self-review.
  3. Compile the equipment schedule (module model and quantity, inverter model, AC and DC disconnect ratings, conduit types and lengths) that would accompany the diagram in a permit package, formatting it as a table.
Engineering diagram paper or CAD/drawing software (instructor choice), single-line diagram template and checklist, conductor ampacity tables (NEC Chapter 9 or instructor-prepared excerpt), equipment datasheets, pencils and rulers or computer workstationsCompleted single-line diagram and equipment schedule reviewed by instructor against checklist; pass requires all conductors labeled, all OCPDs sized correctly per ampacity and inverter specs, all disconnects present, and grounding/bonding path shown. Any missing safety-critical element (disconnect, OCPD, ground) is an automatic fail requiring revision before reassessment. Pass = checklist fully complete with no unresolved items.
6Design Package Compilation and Plan-Check Readiness11practiceStudents assemble a permit-ready residential PV design package—including site plan, single-line diagram, shade report, equipment schedule, and structural attachment notes—and present it in a structured peer review that replicates an AHJ plan-check, identifying and correcting at least 90% of seeded errors introduced by the instructor.
  1. Compile all documents produced across previous lessons (site plan with array layout and setbacks, single-line diagram, PVWatts or software production report, module and inverter datasheets, equipment schedule) into a single organized permit package following a standard AHJ cover-sheet format provided by instructor.
  2. Exchange permit packages with another student team; use the AHJ-style plan-check checklist to review the other team's package, marking deficiencies in a written review memo—instructor has seeded at least five deliberate errors in each package for students to find.
  3. Revise own package based on peer and instructor feedback; submit the corrected final package and participate in a 10-minute oral debrief where the instructor asks two or three questions about design decisions to confirm understanding.
All documents from prior lessons, AHJ cover-sheet template (instructor-prepared based on common municipal format), plan-check checklist, three-hole binder or digital folder structure, oral debrief rubricFinal submitted permit package and oral debrief; pass requires correct identification of at least 90% of seeded plan-check errors in peer package, and own final package free of any remaining safety-critical errors after revision. Oral debrief: student must answer at least 2 of 3 questions correctly to demonstrate design rationale. Pass = both criteria met.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
PV Design Knowledge ExamWritten exam25%70% or higher (35 of 50 questions correct)A 50-question multiple-choice written exam covering solar resource fundamentals, module electrical characteristics, temperature correction, system sizing calculations, inverter selection criteria, and single-line diagram reading; questions are mapped to NABCEP PV Associate exam domains for System Design and Component Selection. Students who score below 70% receive targeted remediation and one retake opportunity within five instructional days.
Standard met · Safety · Time · Quality/finish · Documentation
System Sizing and Single-Line Diagram Skills DemonstrationSkills demonstration45%All three critical-pass criteria met; no safety-critical errors on single-line diagram; overall rubric score of 75% or higherGiven a new site scenario not used in class, students independently calculate string configuration, select components, and draft a single-line diagram within a 90-minute timed session; the instructor evaluates the work against a scored rubric covering calculation accuracy, component compatibility, diagram completeness, and labeling correctness. This demonstration maps to the NABCEP PV Installation Professional exam domain covering system design and electrical design documentation.
Standard met · Safety · Time · Quality/finish · Documentation
Design Lab Log and Permit PackageLog15%Permit package accepted (no unresolved safety-critical deficiencies); lab log entries present for all six lessons; peer review memo identifies at least 90% of seeded errorsStudents submit the cumulative design lab log—containing site survey forms, calculation worksheets, software production reports, and all diagram drafts with revision notes from each lesson—together with the final compiled permit package from Lesson 6. The log is evaluated for completeness, technical accuracy of recorded data, and evidence of iterative revision; this portfolio artifact directly supports NABCEP documentation competencies.
Standard met · Safety · Time · Quality/finish · Documentation
Design Safety and Code Compliance CheckSafety audit15%Zero unresolved safety-critical items; all items on the safety checklist either confirmed compliant or corrected before submissionThe instructor conducts a structured walkthrough of each student's final single-line diagram and permit package using a safety and code compliance checklist that verifies disconnects are present and accessible, overcurrent protection is correctly sized, grounding and bonding paths are shown, and array setbacks meet fire-access requirements. Any safety-critical deficiency found during this check must be corrected and re-reviewed before the student's overall course grade is recorded; this check cannot be waived.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-SOLA09-03 Trade course

Electrical Fundamentals for PV Systems

73 hr · $1,005 COMPLIMENTARY

This course builds the electrical theory and hands-on wiring skills that underpin every photovoltaic installation task. Students learn DC and AC circuit concepts, meter use, conductor sizing, and safe work practices as they apply directly to residential and light-commercial solar systems. Lesson content maps to the NABCEP PV Associate and PV Installation Professional exam domains covering electrical concepts and system components.

Outcomes
Course text

This course builds the electrical theory and hands-on wiring skills that underpin every photovoltaic installation task. Students learn DC and AC circuit concepts, meter use, conductor sizing, and safe work practices as they apply directly to residential and light-commercial solar systems. Lesson content maps to the NABCEP PV Associate and PV Installation Professional exam domains covering electrical concepts and system components.

How the course runs. 6 blocks: DC Circuit Theory: Voltage, Current, Resistance, and Power; Series, Parallel, and Series-Parallel Circuits in PV Arrays; AC Circuits, Waveforms, and the Role of the Inverter; Electrical Safety: PPE, LOTO, Arc Flash, and Shock Prevention; Conductors, Overcurrent Protection, and NEC Sizing Principles; Reading Electrical Schematics and Wiring a PV Sub-Circuit.

What competent looks like. Calculate voltage, current, resistance, and power in series and parallel DC circuits using Ohm's Law and Watt's Law to values relevant to PV system design. Identify and safely use a digital multimeter and clamp meter to measure voltage, current, and resistance in live and de-energized circuits, verifying results within ±5% of expected values. Select wire gauge, insulation type, and conduit fill in accordance with NEC conductor sizing principles for a described PV circuit. Distinguish AC from DC circuit behavior and explain how an inverter converts PV DC output to grid-compatible AC power. Apply lockout/tagout procedures and correct PPE selection before working on or near energized electrical equipment. Interpret a basic electrical schematic and wiring diagram for a residential PV system, correctly identifying all major components and their interconnections.

Lessons · 6 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1DC Circuit Theory: Voltage, Current, Resistance, and Power12theoryGiven a DC circuit description, the student will correctly apply Ohm's Law and Watt's Law to calculate voltage, current, resistance, and power with 100% accuracy on a 10-problem set.
  1. Instructor-led lecture using a PV module and battery bank as real-world references; students label V, I, R, and P on diagrams of a series string and a parallel array.
  2. Paired problem-solving: students work through 20 Ohm's Law and Watt's Law problems drawn from typical PV module and string specifications, checking each other's arithmetic and units.
  3. Whiteboard relay game where teams race to write the correct formula and solve a randomly selected circuit problem, with instructor correction of errors in real time.
Whiteboard, sample PV module spec sheets (e.g., 300 W module with Voc, Isc, Vmp, Imp listed), scientific calculators, student workbook Chapter 1, Dunlop 'Photovoltaic Systems' textbook (NJATC).10-question written quiz covering Ohm's Law and Watt's Law applied to DC PV circuits; pass mark 80% (8/10 correct); instructor reviews each incorrect answer with the student before moving on.
2Series, Parallel, and Series-Parallel Circuits in PV Arrays14labStudents will build and measure series, parallel, and series-parallel resistor or module simulator circuits, predicting and confirming voltage and current values within ±5% using a multimeter.
  1. Pre-lab prediction sheet: for each of three circuit configurations (series string of 3 modules, parallel bank of 2 strings, 2s2p array), students calculate expected Voc, Isc, and power before touching any equipment.
  2. Hands-on build: using PV trainer boards or low-voltage module simulators, students wire each configuration, then measure Voc and Isc with a digital multimeter, recording results in a lab log and comparing to predictions.
  3. Error analysis discussion: instructor introduces one deliberate wiring fault (reversed polarity on one module) and students use their meters to locate and diagnose the fault, documenting the troubleshooting steps.
PV trainer boards or low-voltage module simulators (12 V nominal), digital multimeters (Fluke 117 or equivalent), banana-to-alligator jumpers, lab log notebooks, safety glasses, insulated gloves (Class 00 minimum for low-voltage trainer), student workbook Chapter 2.Lab log checked by instructor: all predicted vs. measured values recorded; measurements within ±5% of calculations for at least 5 of 6 circuit configurations; fault located correctly; pass requires all three criteria met.
3AC Circuits, Waveforms, and the Role of the Inverter10theoryStudents will explain the difference between DC and single-phase AC electricity, define RMS voltage, frequency, and power factor, and describe the function of a string inverter in converting PV DC to grid-compatible AC.
  1. Oscilloscope or simulation software (e.g., PhET Circuit Construction Kit) demonstration: instructor displays a DC flat line and a 60 Hz AC sine wave side by side; students sketch both waveforms and label peak voltage, RMS voltage, and period.
  2. Inverter teardown or cutaway model review: students examine a small string inverter (de-energized and LOTO-verified), identify the DC input terminals, AC output terminals, ground fault protection device, and display panel, then match each to a labeled diagram.
  3. Think-pair-share: pairs read a short excerpt from an inverter manufacturer datasheet listing input DC voltage range, output AC voltage, frequency, and efficiency; they explain in writing why the AC voltage and frequency must match the utility grid.
Oscilloscope or laptop with PhET simulation, string inverter cutaway or non-energized demonstration unit, manufacturer datasheet (e.g., SMA or Enphase publicly available spec sheet), student workbook Chapter 3, whiteboard.Exit ticket: 5 short-answer questions on AC vs. DC characteristics and inverter function; pass mark 80%; instructor collects and reviews before next lesson.
4Electrical Safety: PPE, LOTO, Arc Flash, and Shock Prevention12demoStudents will demonstrate a complete lockout/tagout procedure on a de-energized PV training panel and correctly select PPE appropriate to the identified voltage and arc-flash boundary, meeting OSHA 29 CFR 1910.333 and NFPA 70E general-duty requirements.
  1. Instructor-led demonstration of full LOTO sequence on a training disconnect: identify energy source, notify affected employees, isolate, apply lock and tag, release stored energy, verify absence of voltage with a meter; students follow along with the written LOTO procedure card.
  2. PPE selection drill: instructor reads five scenario cards (e.g., 'measuring Voc on a 600 V string at the combiner box'; 'replacing a fuse in a de-energized sub-panel') and student teams select the correct glove class, face shield rating, and arc-rated clothing level from a PPE display table, then explain their choices.
  3. Hands-on LOTO practice: each student performs the full LOTO sequence independently on the training panel while the instructor observes using a go/no-go checklist; students must verify zero voltage with a meter before being cleared.
Training PV disconnect panel (wired to low-voltage trainer supply), digital multimeter, LOTO hasps, locks and tags (one set per student), PPE display table (Class 00 and Class 0 insulating gloves, arc-rated face shields, arc-rated shirts/coveralls), OSHA 29 CFR 1910.333 reference card, NFPA 70E Arc Flash PPE Category reference table, student workbook Chapter 4.Instructor go/no-go LOTO checklist (8 required steps): student must complete all 8 steps in correct order and confirm zero voltage reading; any missed step or wrong sequence = immediate remediation and repeat; 100% completion required to pass.
5Conductors, Overcurrent Protection, and NEC Sizing Principles13theoryGiven a PV circuit's current and environmental conditions, students will select the minimum conductor ampacity and overcurrent protective device rating using NEC conductor sizing principles and PV-specific correction factors, with no undersized selections on a 6-circuit worksheet.
  1. Lecture and guided notes: instructor presents NEC ampacity table concepts, the 125% continuous-load multiplier for PV circuits, and temperature and conduit-fill correction factors; students complete a partially filled table in their workbook for three sample circuits.
  2. Conductor sizing workshop: working in pairs, students receive six PV circuit specification cards (varying short-circuit current, conduit type, ambient temperature, and run length) and size the wire gauge and OCPD for each, citing the reasoning step by step on a worksheet.
  3. Class debrief with error analysis: instructor posts the answer key on the projector; pairs that have a different answer must walk through their reasoning aloud; class identifies which step caused any discrepancy and corrects it.
NEC conductor ampacity table excerpts (Article 310), PV-specific sizing reference from Dunlop 'Photovoltaic Systems' or Solar Energy International 'PV Design and Installation Manual', six circuit specification cards (instructor-prepared), student workbook Chapter 5, calculators.6-circuit conductor sizing worksheet: all six circuits must have correct wire gauge and OCPD with no undersized selection; one undersized selection = automatic fail requiring remediation and resubmission; pass requires 6/6 correct wire gauges and 6/6 correct OCPD ratings.
6Reading Electrical Schematics and Wiring a PV Sub-Circuit12practiceStudents will interpret a residential PV one-line diagram and wiring schematic, then correctly wire a three-component sub-circuit (module simulator, DC disconnect, and combiner) on a training board, verified by a continuity and polarity check.
  1. Schematic reading exercise: instructor distributes a simplified residential PV one-line diagram; students identify and label every major component (modules, combiner box, DC disconnect, inverter, AC disconnect, utility meter, service panel), then trace the current path from module to grid in writing.
  2. Wiring practice on training board: using module simulators, a mini combiner, and a DC disconnect mounted on a training board, students follow the provided wiring diagram to make all connections with correct conductor color coding (red/positive, black or white/negative for DC as per NEC), proper torque using a torque screwdriver, and correct polarity.
  3. Verification and peer review: student applies LOTO, then uses a multimeter to perform continuity checks on each conductor run and a polarity check at the combiner output; a peer reviews the results against the wiring diagram and signs off before the instructor performs a final check.
PV training boards with module simulators, mini combiner box, DC disconnect, torque screwdrivers with specified torque settings, digital multimeters, residential PV one-line diagram and wiring diagram (instructor-prepared at residential scale), appropriate wire (10 AWG THWN-2 or training equivalent), LOTO kit, safety glasses, insulated gloves, student workbook Chapter 6.Instructor wiring inspection checklist: correct conductor routing (pass/fail), correct polarity at combiner output (pass/fail), all terminations at specified torque (pass/fail), continuity on all runs (pass/fail); student must pass all four checklist items; any fail requires correction and re-inspection before course completion is recorded.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Electrical Theory Knowledge ExamWritten exam25%75% (minimum 30 of 40 questions correct)A 40-question multiple-choice and short-answer exam covering DC and AC circuit theory, Ohm's Law, Watt's Law, series/parallel circuits, inverter function, conductor sizing principles, and NEC overcurrent protection concepts, mapped directly to NABCEP PV Associate exam content areas for Electrical Concepts and System Components. Students who score below 75% complete targeted remediation and retake an alternate-form exam once.
Standard met · Safety · Time · Quality/finish · Documentation
Wiring and Metering Skills DemonstrationSkills demonstration45%All 8 checklist items rated 'satisfactory'; zero tolerance for any unsafe act or incorrect polarityEach student independently wires a two-string, series-parallel sub-circuit on a training board from a provided schematic, applies LOTO, then uses a digital multimeter to measure and record Voc, Isc (simulated), and verify polarity at the combiner output, with results within ±5% of instructor-calculated expected values. The evaluator uses a standardized 8-item rubric covering safety behavior, correct wiring, accurate measurements, and proper use of torque tools, aligned to NABCEP PV Installation Professional hands-on competencies.
Standard met · Safety · Time · Quality/finish · Documentation
Lab Log PortfolioLog15%Minimum score of 75% on the lab log rubric; all six lab entries must be present and completeStudents submit their bound lab log containing entries from all six lessons, including pre-lab predictions, measured data tables, comparison of predicted vs. measured values, fault-finding notes, and conductor sizing worksheets. Each entry is scored on completeness, accuracy of recorded data, and quality of written analysis using a 4-point rubric per section; the portfolio demonstrates the ongoing technical record-keeping expected on an actual installation job site.
Standard met · Safety · Time · Quality/finish · Documentation
Electrical Safety Competency CheckSafety audit15%100% on all critical safety steps; no unsafe act permitted; any critical failure requires immediate remediation and full repeatA standalone practical safety evaluation in which the student is presented with an energized training panel scenario, selects PPE from the available supply, performs a complete written hazard assessment, then executes the full LOTO sequence and verifies absence of voltage before any simulated work begins. Critical steps include correct PPE selection for the identified voltage level, all LOTO steps performed in sequence, and confirmed zero-energy verification with a meter, consistent with OSHA 29 CFR 1910.333 requirements and NFPA 70E general-duty guidance; this check is a prerequisite gate before the student may proceed to Course 4.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-SOLA09-04 Trade course

PV Mounting Systems: Rooftop and Ground-Mount Installation

73 hr · $1,005 COMPLIMENTARY

This course covers the selection, layout, structural attachment, and installation of photovoltaic racking and mounting systems for residential and light commercial applications, including rooftop, ground-mount, and ballasted configurations. Students apply roof assessment, load calculation principles, and manufacturer specifications to build code-compliant, weathertight mounting assemblies. Lessons map directly to the NABCEP PV Associate and PV Installation Professional exam task areas covering site assessment, mechanical installation, and structural considerations.

Outcomes
Course text

This course covers the selection, layout, structural attachment, and installation of photovoltaic racking and mounting systems for residential and light commercial applications, including rooftop, ground-mount, and ballasted configurations. Students apply roof assessment, load calculation principles, and manufacturer specifications to build code-compliant, weathertight mounting assemblies. Lessons map directly to the NABCEP PV Associate and PV Installation Professional exam task areas covering site assessment, mechanical installation, and structural considerations.

How the course runs. 6 blocks: Mounting System Types and Site Conditions; Roof Assessment, Structural Evaluation, and Load Basics; Rooftop Fall Protection and Roofwork Safety; Flashing, Penetrations, and Attachment Hardware; Rail Layout, Module Clamping, and Grounding Continuity; Ground-Mount Systems and Final Inspection Readiness.

What competent looks like. Identify and select appropriate racking systems for sloped roof, flat roof, and ground-mount applications based on structural, environmental, and code requirements. Perform a roof condition and structural assessment, including identification of rafter locations, roofing material type, and load-bearing capacity considerations. Install flashed roof penetrations, standoffs, rails, and module clamps following manufacturer instructions and applicable building code requirements without creating water intrusion points. Read and interpret engineered mounting drawings, permit sets, and manufacturer installation manuals to execute a layout plan with correct spacing, offsets, and attachment points. Apply fall-protection measures, hazard controls, and lockout/tagout procedures specific to rooftop and ground-mount work environments in compliance with OSHA standards. Document and inspect a completed mounting assembly, identifying non-conformances and correcting them against a defined punch-list checklist before sign-off.

Lessons · 6 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Mounting System Types and Site Conditions10theoryStudents will classify rooftop, ground-mount, and ballasted racking systems and match each to site conditions, roof type, and structural constraints with at least 80% accuracy on a written quiz.
  1. Lecture and illustrated slide deck covering rail-based vs. rail-less rooftop systems, ground-mount driven-pier and ballasted systems, and flat-roof low-slope ballasted racks; students annotate a comparison matrix.
  2. Case-study review of three real installation photos: students identify the mounting system type, roof material, and list two site factors that drove that choice, then present findings to the group.
  3. Guided reading of two manufacturer installation manuals (one rooftop rail system, one ground-mount system); students highlight maximum allowable spans, wind/snow rating caveats, and warranty conditions.
Manufacturer installation manuals (rooftop rail and ground-mount product lines), slide deck, system comparison matrix worksheet, sample permit drawing set, whiteboard10-question written quiz on system types and selection criteria; pass mark 80%. Instructor verifies matrix is complete before quiz.
2Roof Assessment, Structural Evaluation, and Load Basics12demoStudents will conduct a roof condition inspection and locate rafter positions on a mock roof section, recording all findings on a site assessment form that meets a defined completeness standard.
  1. Instructor-led demonstration on a mock roof section: how to use a stud finder and probe to locate rafters, measure rafter spacing, assess sheathing condition, and identify roofing material type; students shadow and then repeat the steps independently.
  2. Guided introduction to dead load, live load, wind uplift, and snow load concepts using the manufacturer's load table; students calculate required attachment spacing for a given roof pitch, wind speed, and rafter span using the table lookup method.
  3. Pairs complete a roof assessment form on the mock section, recording rafter spacing, pitch (using a pitch gauge), sheathing thickness estimate, and roofing material; instructor reviews each form for accuracy and completeness.
Mock roof section with rafters and OSB sheathing, stud finder, probe, tape measure, pitch gauge, load tables from manufacturer manual, site assessment forms, PPE (hard hat, non-slip footwear, gloves)Completed site assessment form reviewed by instructor; all required fields populated, rafter locations within ±1 inch of actual, load table calculation verified correct. Incomplete or inaccurate forms require one re-attempt before progressing.
3Rooftop Fall Protection and Roofwork Safety10practiceStudents will don and inspect personal fall-arrest equipment and establish a compliant anchor and lanyard setup on a rooftop training prop, demonstrating all steps from the OSHA 1926 Subpart M sequence without prompting.
  1. Classroom session on OSHA 1926 Subpart M fall protection requirements for residential construction, covering the 6-foot trigger height, acceptable systems (PFAS, safety nets, guardrails), and the hierarchy of controls; students complete a hazard identification worksheet for three rooftop scenarios.
  2. Hands-on inspection drill: each student inspects a full-body harness, shock-absorbing lanyard, and anchor point connector, tagging each component as pass or remove-from-service using a defect identification card with at least five planted defects in the equipment set.
  3. Supervised practice on a low-slope roof training prop: students don harnesses, connect lanyards to a certified anchor, move safely across the surface to a mock layout area, and practice tying off tools; instructor observes and scores each student against a step-by-step safety checklist.
Full-body harnesses, shock-absorbing lanyons, anchor connectors, roof anchor plates, tool lanyards, defect identification cards, OSHA 1926 Subpart M reference handout, low-slope roof training prop, hard hats, non-slip bootsInstructor-scored safety checklist (minimum 90% of steps performed correctly and in order); any missed critical step (e.g., failure to inspect harness, failure to anchor before moving) is an automatic fail requiring full repeat of the activity.
4Flashing, Penetrations, and Attachment Hardware15labStudents will install a minimum of four flashed standoff penetrations in a mock asphalt-shingle roof section using correct flashing technique so that each penetration passes a water-intrusion test and a torque verification check.
  1. Demonstration by instructor of the shingle-weave flashing method: removing and re-laying shingles, positioning the flashed standoff mount, applying sealant, and re-integrating shingles; students watch, then perform the steps on their own mock section.
  2. Students install four standoffs on their assigned mock roof panel, varying row positions to simulate a real layout; each penetration receives a lab log entry noting bolt size, sealant brand and lot, torque value applied, and date.
  3. Water-intrusion test using a hose-and-bucket pour-over simulation: instructor and student observe the underside of the roof deck for 60 seconds; any sign of water entry requires the student to reflash and retest.
Mock roof sections (OSB on framed props) with asphalt shingles, pre-flashed standoff mounts, appropriate lag bolts, impact driver, torque wrench, roofing sealant, shingle pry bar, utility knife, lab log notebooks, hose and bucket, PPEAll four penetrations pass water-intrusion test with zero leaks; torque on each lag bolt recorded and within manufacturer specification (verified by instructor with calibrated torque wrench); lab log entries complete. Any failed penetration must be corrected and retested on the same session day.
5Rail Layout, Module Clamping, and Grounding Continuity16labStudents will mount and align a set of aluminum rails and clamp a four-module string on a rooftop mock-up within manufacturer tolerances for spacing, leveling, and rail end clearance, and will complete a continuity check on the bonding path.
  1. Layout planning exercise using a scaled drawing of the mock roof: students calculate standoff positions, mid-clamp and end-clamp locations, rail splice positions, and verify module overhang limits comply with manufacturer spec before any hardware is installed.
  2. Team installation on the mock rooftop prop: one pair installs and levels rails using a spirit level and string line while the other pair stages modules and hardware; teams rotate roles at the midpoint; instructor circulates and coaches on torque sequence, rail squareness, and clamp seating.
  3. Continuity check using a low-resistance ohmmeter or continuity tester: students probe each mechanical bonding point in the grounding path (standoff-to-rail, rail-to-clamp, clamp-to-module frame) and record readings in the lab log; any reading outside acceptable range triggers a re-torque and retest.
Aluminum rails, mid-clamps, end-clamps, splice kits, dummy PV modules (or decommissioned modules), spirit level, string line, tape measure, cordless impact driver, torque wrench, low-resistance ohmmeter or continuity tester, lab log, manufacturer installation manual, PPERail alignment within ±¼ inch of planned layout, level verified with spirit level (no visible bow), all clamps torqued to manufacturer spec, continuity readings recorded and within acceptable range. Instructor spot-checks three random clamping points with calibrated torque wrench. Pass requires all three within spec.
6Ground-Mount Systems and Final Inspection Readiness10fieldStudents will assemble a section of driven-pier or surface-ballasted ground-mount racking in the field exercise yard, then complete a pre-inspection punch-list checklist and correct all identified deficiencies before a simulated AHJ walk-through.
  1. Field assembly on the training yard: student teams assemble a ground-mount rack section following a provided engineered drawing, including installing piers or ballast blocks, attaching horizontal struts, leveling the structure, and mounting dummy modules using the correct clamp sequence.
  2. Peer punch-list inspection: teams swap completed rack sections and systematically walk through a 20-item pre-inspection checklist covering alignment, hardware torque, grounding continuity, module clearances, and label placements; each discrepancy is written up with a corrective action.
  3. Simulated AHJ walk-through led by the instructor acting as inspector; students stand at their corrected assembly, answer questions about attachment methods, load paths, and code compliance references, and present their completed documentation package (layout drawing, torque log, inspection checklist).
Ground-mount racking kit (driven-pier or ballasted type), dummy PV modules, torque wrench, level, tape measure, engineered drawing set, 20-item pre-inspection checklist, label stock, bonding hardware, PPE (hard hat, safety glasses, gloves, steel-toed boots)All 20 punch-list items resolved before simulated walk-through; instructor (as AHJ) scores the documentation package and verbal responses on a 10-point rubric — pass requires 8/10. Any critical safety deficiency (unsecured module, missing bond) is an automatic fail requiring reassembly and re-inspection.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Mounting Systems Knowledge ExamWritten exam25%75% or higher (45 of 60 points)A 60-question written exam covering racking system types, roof assessment principles, load concepts, flashing methods, NEC and manufacturer requirements for attachment, grounding continuity, and pre-inspection documentation. Questions are drawn from lesson content and map to the NABCEP PV Associate and PV Installation Professional task areas for mechanical installation and site assessment.
Standard met · Safety · Time · Quality/finish · Documentation
Timed Mounting Skills DemonstrationSkills demonstration45%Instructor checklist score of 85% or higher; zero critical-step failuresEach student independently installs two flashed standoffs, mounts a rail segment, and clamps one dummy module on the mock rooftop prop within a set time window, following only the manufacturer manual and engineered drawing. The instructor scores each step on a weighted checklist; any unsafe act or missed critical step (improper flashing, missing torque verification, unattached lanyard while on the prop) results in an automatic fail and one scheduled re-attempt.
Standard met · Safety · Time · Quality/finish · Documentation
Installation Lab Log PortfolioLog15%All required entries present, legible, and accurate; no more than two minor recording errorsStudents submit the cumulative lab log maintained across all lab and field lessons, containing dated entries for each penetration, torque value recorded, continuity reading, and punch-list finding. The portfolio is reviewed for completeness, accuracy against instructor-observed values, and professional legibility, reflecting the documentation habits expected on permitted job sites.
Standard met · Safety · Time · Quality/finish · Documentation
Rooftop Safety and Fall Protection CheckSafety audit15%100% on all critical safety steps; 90% overall on full checklistA dedicated safety behavior observation conducted by the instructor during the rooftop lab sessions using a standardized checklist aligned to OSHA 1926 Subpart M; items include correct harness donning and inspection, anchor connection before movement, tool tethering, and proper ladder-to-roof transition. Any single critical safety failure (unanchored movement above 6 feet, uninspected harness) is an automatic fail requiring documented remediation and recheck before the student may continue rooftop activities.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-SOLA09-05 Trade course

Inverters for PV Systems

73 hr · $1,005 COMPLIMENTARY

This course covers the selection, installation, wiring, commissioning, and troubleshooting of string inverters, microinverters, and power optimizers used in residential and light commercial PV systems. Students learn how each inverter topology converts DC from the array to grid-compliant AC, how to read manufacturer specifications, and how inverter configuration decisions affect system performance and NEC compliance. Lessons are mapped to NABCEP PV Associate and PV Installation Professional exam content areas covering inverters, power conversion, and system commissioning.

Outcomes
Course text

This course covers the selection, installation, wiring, commissioning, and troubleshooting of string inverters, microinverters, and power optimizers used in residential and light commercial PV systems. Students learn how each inverter topology converts DC from the array to grid-compliant AC, how to read manufacturer specifications, and how inverter configuration decisions affect system performance and NEC compliance. Lessons are mapped to NABCEP PV Associate and PV Installation Professional exam content areas covering inverters, power conversion, and system commissioning.

How the course runs. 6 blocks: Inverter Types and Power Conversion Fundamentals; Inverter Specifications and Array Matching; Inverter Installation and Electrical Safety; Commissioning and Grid Interconnection; Troubleshooting Inverter Faults; Inverter Monitoring, Performance Analysis, and Documentation.

What competent looks like. Explain the operating principles of string inverters, microinverters, and DC power optimizers and justify topology selection for a given site condition. Read and apply inverter manufacturer datasheets to verify voltage, current, and power compatibility with a designed PV array. Install, wire, and torque-terminate an inverter following manufacturer instructions, NEC requirements, and OSHA electrical safety rules including lockout/tagout. Commission a grid-tied inverter, confirm anti-islanding function, and record startup parameters using monitoring software. Perform systematic troubleshooting on a non-functioning inverter circuit, identify the root cause, and document corrective action. Complete an inverter installation package including wire schedules, torque logs, and commissioning reports that meet quality-assurance standards.

Lessons · 6 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Inverter Types and Power Conversion Fundamentals10theoryStudents will distinguish among string inverters, microinverters, and DC power optimizers by explaining how each converts PV DC to grid-compliant AC and stating the performance trade-offs of each topology.
  1. Instructor-led lecture with diagrams tracing current flow from PV cells through DC bus, MPPT stage, H-bridge inverter stage, and output filter to the grid; students label blank block diagrams and submit for peer review.
  2. Small-group comparison matrix activity: each group completes a T-chart comparing string, micro, and optimizer systems on shading response, installation labor, monitoring granularity, and failure modes, then presents findings to the class.
  3. Reading and annotation of two real manufacturer datasheets (one string inverter, one microinverter) using a provided annotation guide; students highlight Voc max, Vmp range, peak efficiency, and CEC weighted efficiency and answer guided questions.
Whiteboard and projector, manufacturer datasheets (at least two brands, different topologies), blank block diagram handouts, NABCEP PV Associate Study Guide (current edition), Photovoltaic Systems by Dunlop (latest edition)Ten-question multiple-choice quiz on inverter types and power conversion terms; students must score 70% or higher to proceed.
2Inverter Specifications and Array Matching14demoStudents will calculate whether a proposed string configuration falls within an inverter's acceptable input voltage and current window and revise string length when it does not.
  1. Instructor demonstrates step-by-step datasheet matching: reading module Voc, Vmp, Isc, and Imp; applying temperature correction factors for the local climate; comparing results against inverter minimum and maximum input voltage and current limits on the board while narrating each decision.
  2. Guided practice: students work paired problems on three pre-built scenario worksheets (residential rooftop, high-temperature desert climate, partial-shade site) using a scientific calculator; instructor circulates and corrects errors in real time before students move to the next scenario.
  3. Design review exercise: students receive a flawed single-line diagram where string voltage exceeds inverter Voc max at low temperature and must write a corrected string configuration with a written justification citing module datasheet values and temperature correction math.
Scientific calculators, module and inverter datasheets (minimum three module models, two inverter models), temperature correction factor tables, scenario worksheet packets, Photovoltaic Systems by Dunlop (array sizing chapters)Graded worksheet set; students must correctly solve all three scenarios with no uncorrected voltage or current violations and show full calculation work; 70% overall score required.
3Inverter Installation and Electrical Safety16labStudents will mount an inverter, route and terminate DC and AC wiring to manufacturer and NEC torque specifications, and apply a complete lockout/tagout sequence before any wiring work begins.
  1. Pre-lab safety briefing and demonstration: instructor performs a complete lockout/tagout sequence on the lab inverter circuit (AC disconnect, DC disconnect, PV array simulator off), verifies zero energy with a multimeter, then restores energy; students each perform the same sequence individually and are signed off by the instructor before touching any conductor.
  2. Hands-on installation lab: working in pairs on a full-scale wall-mounted lab station (string inverter connected to a PV array simulator), students mount the inverter to blocking, route DC input conductors through conduit or cable management per manufacturer instructions, make torqued terminal connections using a calibrated torque driver, and install AC output wiring to a load-center breaker; all torque values are recorded on a provided log sheet.
  3. Post-installation inspection and documentation: student pairs swap stations and perform a peer inspection using a printed checklist (torque log complete, bend radius acceptable, polarity verified, labeling present, equipment grounding conductor installed); discrepancies are documented and corrected before the station is energized by the instructor.
String inverter (training-grade, minimum one per two students), PV array simulator or DC power supply, wall-mount lab stations, conduit and fittings, stranded copper conductors (appropriate gauges), calibrated torque drivers and wrenches, multimeters, lockout/tagout kits, personal protective equipment (safety glasses, Class 00 insulating gloves, arc-flash-rated face shield), installation worksheet and torque log forms, manufacturer installation manual, OSHA 29 CFR 1910.147 referenceInstructor signs off on each student's lockout/tagout performance (100% required — no partial credit); torque log must be complete with no missing entries; peer inspection checklist must have zero uncorrected deficiencies; overall lab rubric score of 70% or higher required.
4Commissioning and Grid Interconnection13practiceStudents will execute a manufacturer commissioning sequence on a grid-tied inverter, verify anti-islanding protection, and record startup parameters in a commissioning report.
  1. Instructor demonstrates full commissioning sequence on the lab inverter: visual pre-energization inspection, DC voltage verification at inverter terminals, sequential AC-then-DC energization per manufacturer procedure, navigation of the inverter display or web portal to confirm grid voltage, frequency, power output, and fault codes; students follow along with their own copy of the commissioning checklist.
  2. Student-led commissioning: each student (or pair) energizes their lab station inverter following the checklist without instructor prompting, records all display values, and deliberately introduces one of three preset fault conditions (over-voltage, ground fault indicator tripped, or communication fault) provided by the instructor; students must identify the fault from the display code, look up the meaning in the manual, and record corrective action.
  3. Anti-islanding verification exercise: instructor disconnects the simulated grid feed while the inverter is producing power; students observe and record that the inverter shuts down within the required time window, then document the observation in the commissioning report alongside the procedure step that triggered the test.
Grid-tied string inverter lab stations with grid simulator or utility-tied training panel, inverter manufacturer commissioning checklist, monitoring portal access (laptop or tablet), manufacturer installation and operation manual, commissioning report template, multimeters, NABCEP PV Installation Professional Exam Prep Guide (commissioning content area)Completed and signed commissioning report with all data fields filled in and no safety steps skipped; student must verbally explain any fault code encountered to the instructor; report graded at 70% or higher to pass.
5Troubleshooting Inverter Faults12labStudents will apply a systematic diagnostic process to identify and document the root cause of at least four distinct inverter fault conditions seeded by the instructor.
  1. Fault-tree lecture and practice: instructor introduces a five-step troubleshooting methodology (observe symptoms, gather data, develop hypothesis, test hypothesis, repair and verify) and walks through two seeded faults live on the lab inverter — one DC-side (reversed polarity on a string) and one AC-side (open neutral) — narrating every meter reading and decision point.
  2. Fault station rotation: five lab stations are pre-loaded by the instructor with different faults (examples: loose DC terminal causing high resistance, blown fuse in disconnect, incorrect AC voltage setting, ground fault relay tripped, communication cable unplugged causing monitoring failure); students rotate through stations in pairs, following the five-step method, documenting measurements and conclusions on a fault-finding worksheet.
  3. Root-cause write-up: for each station, students write a two- to three-sentence root-cause statement and a recommended corrective action; the class reconvenes and reviews answers together, with the instructor revealing the seeded faults and comparing them to student findings.
Five seeded-fault inverter lab stations, multimeters, clamp meters, insulation resistance tester (Megger or equivalent), manufacturer fault code reference guides, fault-finding worksheets, safety PPE (safety glasses, insulating gloves), NABCEP PV Associate Study Guide (troubleshooting content)Fault-finding worksheet scored by instructor; students must correctly identify root cause and corrective action for at least four of five stations (80% fault identification rate) and must follow PPE and LOTO protocols at every station — any PPE or LOTO violation results in an automatic station repeat.
6Inverter Monitoring, Performance Analysis, and Documentation8theoryStudents will interpret inverter monitoring data to identify underperformance conditions and produce a complete inverter documentation package meeting quality-assurance standards.
  1. Case-study analysis: students receive printed or digital exports from two monitoring portals (one showing a healthy system, one showing a string with degraded output) and answer a structured set of questions identifying daily energy yield, peak power, specific yield, and the likely cause of the underperforming string, citing the data that supports their conclusion.
  2. Documentation assembly exercise: using the torque logs, commissioning reports, and fault-finding worksheets from earlier lessons, each student assembles a complete inverter documentation package in a provided binder template that includes as-built wire schedule, torque log, commissioning data sheet, and a one-page system summary; instructor reviews for completeness.
  3. Career-readiness discussion and reflection: instructor leads a structured discussion connecting accurate documentation to warranty claims, AHJ inspection approval, and employer liability; students write a short reflection (one page) on how documentation quality affects their professional reputation and maps to NABCEP code-of-ethics expectations.
Printed or digital monitoring data exports (two sample systems), monitoring platform access if available, binder template and section dividers, completed logs from earlier lessons, NABCEP Code of Ethics, Photovoltaic Systems by Dunlop (performance analysis chapter)Documentation package graded on a 10-item checklist (all required forms present, wire schedule complete, all torque values recorded, commissioning data fully populated, system summary accurate); students must earn 7 out of 10 items correct with no missing safety-critical documents to pass.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Inverters Written Knowledge ExamWritten exam25%70% or higher (35 of 50 questions correct)A 50-question multiple-choice exam covering inverter operating principles, topology selection, datasheet interpretation, array-to-inverter matching calculations, commissioning procedures, fault codes, and monitoring concepts, mapped to NABCEP PV Associate and PV Installation Professional exam content areas. Students have 90 minutes to complete the exam without open notes.
Standard met · Safety · Time · Quality/finish · Documentation
Inverter Installation and Commissioning Skills DemonstrationSkills demonstration45%All safety-critical checklist items passed at 100%; overall rubric score of 70% or higherEach student independently mounts, wires, torques, and commissions an inverter on a lab station from start to finish while an instructor scores performance using a standardized rubric covering LOTO execution, wiring quality, torque log completion, and commissioning report accuracy. Any failure to apply lockout/tagout before contacting live-circuit components results in an immediate stop and a required repeat of the demonstration.
Standard met · Safety · Time · Quality/finish · Documentation
Lab Log PortfolioLog15%70% overall portfolio score with no missing safety documentationStudents submit a compiled portfolio of all lab worksheets, torque logs, fault-finding records, commissioning reports, and the final documentation package completed across Lessons 3 through 6. The portfolio is evaluated for completeness, accuracy of recorded values, legibility, and professional format.
Standard met · Safety · Time · Quality/finish · Documentation
Electrical Safety Observation ChecklistSafety audit15%100% compliance on all safety-critical items — any single critical item failure requires remediation before the student may continue in the programAn instructor observes each student performing a lockout/tagout sequence, donning required PPE, verifying zero energy with a multimeter, and restoring energy in the correct sequence on the inverter lab station. The checklist evaluates seven specific steps drawn from OSHA 29 CFR 1910.147 and manufacturer requirements; partial credit is not awarded for safety-critical steps.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-SOLA09-06 Trade course

Battery Storage Systems for PV Installations

73 hr · $1,005 COMPLIMENTARY

This course covers the selection, sizing, installation, commissioning, and maintenance of battery energy storage systems (BESS) integrated with residential and light-commercial PV systems. Students learn electrochemical fundamentals, system architecture, wiring methods, battery management systems, and the safety protocols specific to lithium-ion and lead-acid chemistries. Lesson content maps directly to the NABCEP PV Associate and PV Installation Professional exam domains covering energy storage and system integration.

Outcomes
Course text

This course covers the selection, sizing, installation, commissioning, and maintenance of battery energy storage systems (BESS) integrated with residential and light-commercial PV systems. Students learn electrochemical fundamentals, system architecture, wiring methods, battery management systems, and the safety protocols specific to lithium-ion and lead-acid chemistries. Lesson content maps directly to the NABCEP PV Associate and PV Installation Professional exam domains covering energy storage and system integration.

How the course runs. 6 blocks: Battery Chemistry, Electrochemical Fundamentals, and Storage System Overview; Battery Storage Safety: Hazards, PPE, Lockout/Tagout, and Emergency Response; System Sizing: Load Analysis, Autonomy, and Battery Bank Design; Wiring Methods, Overcurrent Protection, and Code Compliance for Battery Systems; Battery Management Systems, Inverter-Charger Configuration, and System Commissioning; System Integration, As-Built Documentation, Maintenance Fundamentals, and NABCEP Exam Mapping.

What competent looks like. Compare battery chemistries (lead-acid, lithium iron phosphate, other lithium-ion variants) by cycle life, depth of discharge, temperature sensitivity, and installation requirements, and select an appropriate chemistry for a given application. Size a battery storage system to meet a specified backup load profile and autonomy period using load analysis data and manufacturer spec sheets. Wire a DC-coupled or AC-coupled battery storage system, including battery management system (BMS) connections, overcurrent protection, and disconnecting means, in compliance with applicable NEC articles and manufacturer instructions. Commission a battery storage system by verifying state of charge, BMS communication, inverter-charger settings, and grid-interconnection modes using digital diagnostic tools. Apply OSHA-required lockout/tagout, PPE, and chemical hazard procedures specific to battery storage, including response to thermal runaway and electrolyte exposure. Document a complete battery storage installation using as-built single-line diagrams, commissioning checklists, and operation-and-maintenance records suitable for AHJ submittal and NABCEP portfolio evidence.

Lessons · 6 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Battery Chemistry, Electrochemical Fundamentals, and Storage System Overview10theoryStudents will compare the electrochemical operating principles, key specifications, and application trade-offs of lead-acid (flooded, AGM, gel) and lithium-ion (LFP and NMC) battery chemistries used in PV storage systems.
  1. Instructor-led lecture and slide deck covering cell voltage, capacity (Ah and kWh), depth of discharge (DoD), cycle life, round-trip efficiency, and temperature derating; students annotate spec sheets for three manufacturer products (one lead-acid, two lithium-ion) and complete a comparison table.
  2. Small-group case-study analysis: given three customer scenarios (off-grid cabin, grid-tied home backup, commercial demand-charge reduction), groups choose a chemistry and justify the selection in writing using spec-sheet evidence, then present findings to the class for critique.
  3. Guided reading of a residential battery storage system single-line diagram; students label DC bus, AC bus, battery bank, BMS, inverter-charger, and utility connection points, then answer a ten-question comprehension quiz on system architecture terminology.
Manufacturer spec sheets (e.g., Trojan, Rolls for lead-acid; BYD, Enphase IQ Battery, SolarEdge Energy Bank for lithium-ion), projector, whiteboard, printed single-line diagram handouts, NABCEP PV Associate Study Guide, IEEE 1562 (guide for lead-acid batteries) for referenceTen-question comprehension quiz at end of lesson; students must score 75% or higher. Comparison table reviewed by instructor for accuracy of at least five key specifications per chemistry.
2Battery Storage Safety: Hazards, PPE, Lockout/Tagout, and Emergency Response12demoStudents will demonstrate correct PPE selection, lockout/tagout procedure, and emergency response actions for the specific hazards presented by lead-acid and lithium-ion battery installations, including thermal runaway recognition and chemical spill response.
  1. Instructor demonstrates battery-specific hazards—hydrogen off-gassing (lead-acid), thermal runaway progression (lithium-ion), high DC voltage shock risk, and electrolyte burns—using a hazard-identification station with sample batteries, SDS sheets, and a thermal runaway video; students document each hazard, its SDS GHS category, and the required controls on a hazard-analysis worksheet.
  2. Paired practice of a complete battery-system LOTO procedure on a de-energized training board: students hang locks, verify zero energy state with a CAT III digital multimeter, and complete a written LOTO log entry; instructor evaluates each pair against a 12-point OSHA 29 CFR 1910.147-based checklist.
  3. Tabletop emergency drill: instructor announces a simulated thermal runaway scenario; students must verbally state and physically locate the fire extinguisher class appropriate for lithium-ion fires, demonstrate donning of chemical splash goggles, nitrile gloves, and face shield within 60 seconds, and recite the steps for reporting and evacuating per OSHA 29 CFR 1910.38 emergency action plan requirements.
Sample flooded lead-acid and LFP cells (discharged training units), CAT III digital multimeters, personal lockout devices and hasps, SDS sheets for sulfuric acid and lithium-ion electrolyte, chemical splash goggles, nitrile gloves, face shields, ABC and Class D dry-chemical extinguisher (for demonstration only), OSHA 29 CFR 1910.147 and 1910.38 reference cards, thermal runaway video clipInstructor evaluates each student's LOTO execution against the 12-point checklist; all 12 points must be correctly demonstrated (100% pass standard for safety). Emergency drill PPE donning must be completed correctly within 60 seconds. Any failure requires immediate remediation and re-demonstration before the student advances.
3System Sizing: Load Analysis, Autonomy, and Battery Bank Design12theoryStudents will size a battery storage bank for a given residential backup application by calculating total critical load energy demand, required usable capacity, required nameplate capacity based on DoD limit, and selecting a battery model and configuration (series/parallel) that meets the design criteria.
  1. Instructor works through a full sizing example on the whiteboard: students list critical loads (kW), multiply by backup hours to get kWh demand, divide by allowable DoD to get required nameplate kWh, then select a battery model from a spec sheet and determine the number of units and series/parallel configuration; students replicate the calculation in a guided worksheet.
  2. Students complete two independent sizing problems of increasing complexity—one flooded lead-acid off-grid scenario with temperature derating and one LFP AC-coupled grid-tied backup scenario—using provided load lists, spec sheets, and a scientific calculator; peer-check answers before instructor review.
  3. Introduction to software-assisted sizing: students use a free browser-based PV and storage sizing tool (instructor selects an available free platform such as PVWatts or a manufacturer sizing tool) to model the second scenario and compare software output to their hand-calculation results, noting any differences and explaining discrepancies in a short written reflection.
Scientific calculators, printed load-analysis worksheets, manufacturer spec sheets (matching those used in Lesson 1), laptop or tablet with internet access for sizing software, NABCEP PV Installation Professional Exam Prep Guide (energy storage section), whiteboardBoth independent sizing problems graded by instructor; students must correctly calculate required nameplate capacity and select a valid battery configuration with no more than one arithmetic error per problem (75% accuracy across all numerical steps). Written reflection must identify at least one meaningful difference between hand calculation and software output.
4Wiring Methods, Overcurrent Protection, and Code Compliance for Battery Systems14labStudents will wire a DC-coupled battery subsystem on a training board—including battery terminals, fusing, disconnecting means, and BMS wiring—in compliance with manufacturer instructions and applicable NEC requirements for energy storage systems.
  1. Pre-lab lecture and code reading: instructor guides students through the NEC articles governing energy storage systems (including Article 706 and relevant sections of Article 690); students annotate a printed code excerpt to identify required disconnecting means location, overcurrent protection sizing rules, and wiring method requirements for the battery circuit, then discuss findings as a class before touching any equipment.
  2. Hands-on lab on training boards: working in pairs, students install a battery module (training/simulator unit), connect properly sized fused disconnects on both positive and negative conductors per manufacturer specs, run appropriately sized copper conductors in conduit to the inverter-charger connection point, and land BMS communication wires to the inverter-charger's designated terminals; instructor circulates and checks work at three hold points (rough-in, conductor landing, BMS wiring).
  3. Self-inspection using a printed code-compliance checklist derived from NEC Article 706 requirements; students mark each item pass or fail on their own board, correct any deficiencies, then submit the board for instructor final inspection.
Training battery modules or simulator units, inverter-charger trainer (e.g., Victron MultiPlus or equivalent training unit), appropriately sized copper THWN conductors, conduit and fittings, fused battery disconnects sized per manufacturer spec, BMS communication cables, wire strippers, crimpers, conduit bender, torque screwdriver, NEC codebook (current adopted edition), printed code-compliance checklist, PPE (safety glasses, insulated gloves)Instructor final inspection against the code-compliance checklist; all safety-critical items (overcurrent protection present and correctly sized, conductors torqued to spec, BMS wiring correct polarity) must pass—zero deficiencies on safety-critical items. Overall checklist score must be 80% or higher for non-safety items before moving to commissioning lesson.
5Battery Management Systems, Inverter-Charger Configuration, and System Commissioning13practiceStudents will commission a battery storage system by configuring inverter-charger charge parameters, verifying BMS communication, checking state of charge, and confirming correct operation in backup and grid-tied modes using manufacturer commissioning procedures and a digital diagnostic interface.
  1. Instructor-led demonstration of a complete commissioning sequence on a live training board (PV simulator, battery module, inverter-charger, and utility simulator): instructor narrates each step—visual pre-energization inspection, slow-blow fuse or pre-charge resistor use where required, BMS connection verification, inverter-charger software configuration of charge voltage set points, float voltage, and charge current limit—while students follow along with the manufacturer commissioning checklist.
  2. Students work in pairs on training boards to configure a provided inverter-charger (e.g., Victron, SMA Sunny Boy Storage, or equivalent trainer) using the manufacturer's configuration software on a laptop; they set battery type, capacity, charge algorithm, low-voltage disconnect, and grid interaction mode (self-consumption or backup priority), then document every parameter they set on a commissioning log sheet.
  3. Functional verification exercise: instructor induces three deliberate faults (disconnected BMS cable, incorrect float voltage setting, and a simulated grid outage via the utility simulator); students must use the digital diagnostic display and multimeter measurements to identify each fault, document it, and correct it within a specified time, recording findings in their commissioning log.
Training boards from Lesson 4 (wired and inspected), laptop with manufacturer configuration software installed, CAT III digital multimeters, manufacturer commissioning checklist (printed), commissioning log forms, inverter-charger quick-start guide and full manual, PPE (safety glasses, insulated gloves)Completed commissioning log reviewed by instructor; all required parameters must be documented with values within manufacturer-specified acceptable ranges. Students must correctly identify and document all three induced faults during the functional verification exercise (100% fault identification required). If a fault is missed, student repeats the verification exercise with a different fault set.
6System Integration, As-Built Documentation, Maintenance Fundamentals, and NABCEP Exam Mapping12fieldStudents will produce a complete as-built documentation package for a battery storage installation—including a revised single-line diagram, equipment schedule, and a preventive-maintenance checklist—and identify how each topic covered in the course maps to the NABCEP PV Associate and PV Installation Professional exam domains.
  1. Students receive a scenario packet representing a completed installation (PV array, AC-coupled battery system, main service panel) with deliberate as-built changes from the permit drawings; working individually, students redline the original single-line diagram to reflect actual installed conditions, update the equipment schedule with model numbers and ratings, and prepare a placard-ready system summary sheet formatted for AHJ submittal, referencing NEC labeling requirements.
  2. Maintenance planning activity: students develop a one-year preventive-maintenance schedule for the system in the scenario packet, specifying inspection tasks (terminal torque check, state-of-health test, vent inspection for lead-acid, firmware update check for lithium-ion systems), frequency, required tools, and the safety precautions (LOTO, PPE) required for each task; schedule is peer-reviewed against a provided industry maintenance reference.
  3. NABCEP exam mapping exercise: instructor provides a printed matrix of NABCEP PV Associate and PV Installation Professional task areas related to energy storage; students annotate each task area with the specific lesson, activity, or lab in this course that addressed it, identify any gaps, and create a personal study plan for exam preparation, which they submit as the final deliverable of the course.
Scenario packet with permit single-line diagram, as-built change markup, equipment cut sheets; drafting pencils, colored pencils or highlighters for redlining; laptop or tablet with free single-line diagram drawing tool (e.g., Lucidchart free tier or AutoCAD viewer); printed NABCEP PV Associate and PV Installation Professional task-area outlines; maintenance reference (e.g., manufacturer O&M manual); NEC codebookAs-built single-line diagram evaluated against an instructor answer key: all as-built changes must be correctly captured and all required NEC labels included (pass = 80% of items correct). Maintenance schedule must include at least eight distinct tasks with correct safety controls noted for each. NABCEP mapping matrix must address every listed task area with a specific course reference (completeness graded; all task areas must be addressed to pass).
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Battery Storage Knowledge ExamWritten exam25%75% or higher (38 of 50 points)A 50-question closed-book written exam covering battery chemistry, system sizing calculations, NEC energy storage requirements, BMS functions, commissioning parameters, and safety hazards; questions are written in the multiple-choice and short-answer formats used by NABCEP to familiarize students with credential exam style. Students who score below 75% complete a targeted review and retake an alternate form within one week.
Standard met · Safety · Time · Quality/finish · Documentation
Battery System Wiring and Commissioning Skills DemonstrationSkills demonstration45%All safety-critical checklist items passed (100%); overall checklist score 80% or higherEach student individually wires a battery subsystem on a training board from a given wiring diagram, then commissions the system using a provided manufacturer procedure, configuring at least four specified parameters and performing a functional backup-mode test; an instructor evaluates performance in real time using a structured 30-point rubric covering safety practices, code compliance, correct wiring, and commissioning accuracy.
Standard met · Safety · Time · Quality/finish · Documentation
Lab Log and Documentation PortfolioLog15%Submitted on time with all required entries complete; instructor rates content accuracy at 80% or higherStudents maintain a running lab log across all lab and practice lessons, recording measurements, parameter settings, fault-identification notes, and commissioning data; the final submission also includes the as-built single-line diagram, equipment schedule, maintenance schedule, and NABCEP exam mapping matrix produced in Lesson 6, compiled into a single organized portfolio that mirrors documentation a professional installer would submit to an AHJ or include in a NABCEP application.
Standard met · Safety · Time · Quality/finish · Documentation
Battery Storage Safety CheckSafety audit15%100% on all safety-critical line items; no unsafe acts observed during any lab sessionA cumulative safety performance record maintained by the instructor throughout all lab, practice, and demo lessons; the final safety check is a direct observation of the student performing LOTO, donning correct PPE, and verbally stating the emergency response steps for both a chemical-spill scenario and a thermal-runaway scenario. Any student who commits an unsafe act during any session receives immediate corrective intervention, and the final safety check must be passed with no errors before a course-complete grade is awarded.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-SOLA09-07 Trade course

NEC Article 690: Photovoltaic Systems Code and Compliance

72 hr · $995 COMPLIMENTARY

This course gives students a working command of National Electrical Code Article 690 and the related articles that govern residential and small commercial PV installations, including system sizing, conductor selection, overcurrent protection, grounding, labeling, and inspection readiness. Students learn to read, apply, and cross-reference code language to real design documents and field conditions. Lessons map directly to the NABCEP PV Associate and PV Installation Professional exam domains covering codes, standards, and inspection.

Outcomes
Course text

This course gives students a working command of National Electrical Code Article 690 and the related articles that govern residential and small commercial PV installations, including system sizing, conductor selection, overcurrent protection, grounding, labeling, and inspection readiness. Students learn to read, apply, and cross-reference code language to real design documents and field conditions. Lessons map directly to the NABCEP PV Associate and PV Installation Professional exam domains covering codes, standards, and inspection.

How the course runs. 6 blocks: NEC Structure, Article 690 Overview, and PV System Classifications; PV Source and Output Circuits: Voltage, Current, and Conductor Sizing; Overcurrent Protection, Disconnecting Means, and Wiring Methods; Grounding, Bonding, and Ground-Fault Protection; Labeling, Marking, and Rapid-Shutdown Requirements; Plan Review, Inspection Simulation, and Article 705/706 Interconnection.

What competent looks like. Locate and correctly interpret key sections of NEC Article 690 and supporting articles (Articles 705, 706, and 230) as applied to PV system installations. Calculate minimum conductor ampacity, overcurrent protection ratings, and voltage limits for PV source circuits, output circuits, and inverter output circuits using NEC-compliant methods. Specify grounding and bonding requirements for PV arrays and associated equipment in compliance with NEC Article 690 Part V. Identify required labeling, markings, and disconnecting means for PV systems in accordance with NEC Article 690 Parts II and III. Review a set of PV design drawings and a completed installation for NEC 690 compliance deficiencies and document findings in a written inspection checklist. Demonstrate safe work habits—including energized-circuit awareness, PPE selection, and LOTO procedures—throughout all code-application and lab activities.

Lessons · 6 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1NEC Structure, Article 690 Overview, and PV System Classifications10theoryStudents will navigate the NEC codebook efficiently and correctly classify a described PV system by type (stand-alone, grid-tied, multimode) and identify which Article 690 parts apply.
  1. Instructor-led walk-through of NEC layout: chapters, articles, parts, sections, and the index; students race to locate five assigned sections and record the path taken.
  2. Tabletop card-sort exercise: students match twelve system descriptions (stand-alone, interactive, direct-coupled, etc.) to the correct Article 690 classification using the definitions in 690.2.
  3. Small-group discussion comparing three one-line diagrams (residential grid-tied, off-grid cabin, and grid-tied with storage) to identify which Article 690 parts and which supporting articles (705, 706) govern each system.
Current edition NFPA 70 National Electrical Code (one copy per student or tablet access), Article 690 outline handout, three sample one-line diagrams, whiteboard, sticky-note card setsFive-question open-codebook quiz: students locate the correct code section and write the section number plus a one-sentence plain-language summary for each; passing score 80 percent.
2PV Source and Output Circuits: Voltage, Current, and Conductor Sizing14theoryStudents will apply NEC 690.8 and the applicable conductor ampacity tables to calculate the minimum conductor size and overcurrent device rating for a given PV source circuit and PV output circuit.
  1. Instructor demonstration of the NEC 690.8 calculation sequence (Isc × 1.25 × 1.25 for overcurrent protection; Isc × 1.25 for ampacity) using a projected sample string datasheet, with students following along in their codebooks.
  2. Worksheet problem set: each student works through six calculation scenarios (varying module Isc, number of parallel strings, conduit fill, and ambient temperature correction factors from NEC Table 310.15) and selects the correct wire gauge from NEC Table 310.16.
  3. Peer-check round: partners swap worksheets, verify each calculation step using the codebook, and flag any deviation from the code-prescribed method before the instructor reviews answers as a class.
NEC codebook, module spec sheets for three common 60-cell and 72-cell module types, NEC 690.8 calculation worksheet packet, scientific calculators, NEC Tables 310.15 and 310.16 laminated reference cardsClosed-book calculation quiz with four problems drawn from the worksheet set; students must show each multiplication step and cite the NEC table or section used; passing score 80 percent on each problem (all four required steps correct).
3Overcurrent Protection, Disconnecting Means, and Wiring Methods12demoStudents will identify the required location, rating, and listing requirements for PV overcurrent protective devices and disconnecting means per NEC 690 Parts III and IV, and specify compliant wiring methods for roof-mounted arrays.
  1. Instructor live demonstration using a full-scale wiring mock-up board: show compliant versus non-compliant fuse/breaker placement in a combiner box, pointing to NEC 690.9 and 690.15 at each step; students annotate a blank one-line diagram to match.
  2. Guided code scavenger hunt in pairs: each pair receives a list of eight compliance questions (e.g., 'What is the maximum number of PV disconnects allowed per 690.15?'; 'Under what condition may a PV output circuit overcurrent device be omitted?') and must answer by citing the exact section.
  3. Wiring-method comparison table: students research and complete a table contrasting USE-2, PV Wire, THWN-2, and MC cable for use in PV source circuits, noting NEC section references that permit or restrict each in rooftop conduit, conduit in an attic, and direct burial.
NEC codebook, wiring mock-up board with combiner box and labeled circuit breakers, sample PV Wire and USE-2 cable sections, one-line diagram blanks, wiring-method comparison table handout, projectorInstructor observation checklist during the scavenger hunt: each pair must cite the correct NEC section for all eight questions with no more than one citation error to pass; written wiring-method table reviewed for accuracy, passing score 80 percent.
4Grounding, Bonding, and Ground-Fault Protection12labStudents will install equipment grounding conductors and array bonding hardware on a bench-top array mock-up in compliance with NEC 690 Part V and verify correct ground-fault protection device (GFPD) placement.
  1. Pre-lab code review: instructor projects NEC 690.41 through 690.50 and students annotate a grounding/bonding diagram, labeling each conductor, lug, and bonding jumper with its governing section number.
  2. Bench-top lab: in pairs, students bond four mock aluminum rail sections and two module frames using listed bonding hardware, route an equipment grounding conductor to the grounding electrode conductor termination point, and document wire sizes and hardware part numbers on a lab log sheet.
  3. GFPD inspection simulation: students examine two pre-wired inverter mock-ups—one with GFPD installed per NEC 690.5 and one with a deliberate non-compliance—and write a brief written finding citing the specific code violation and the corrective action required.
NEC codebook, bench-top aluminum railing sections, mock module frames, listed bonding hardware kit (lugs, washers, bonding clips), 10 AWG and 6 AWG bare copper conductors, wire strippers, torque wrench set, two pre-wired inverter mock-ups, lab log forms, PPE (safety glasses, gloves)Instructor verifies each bonded assembly with a continuity tester; all four rail sections and both frames must show continuity to ground (pass/fail); lab log must include correct wire size, hardware listing number, and section citations for full credit—passing score 80 percent on log.
5Labeling, Marking, and Rapid-Shutdown Requirements12practiceStudents will select and correctly place all required NEC 690 labels and markings on a simulated residential PV installation and verify rapid-shutdown system compliance per NEC 690.12.
  1. Label identification drill: instructor displays twelve photographs of residential installations; students identify which required labels (maximum voltage, operating current, polarity, service entrance, interactive system, rapid-shutdown boundary, etc.) are present, missing, or incorrectly placed, citing the governing NEC section for each finding.
  2. Mock installation labeling exercise: using a full-scale foam-board model of a residential service entrance, AC disconnect, PV disconnect, inverter, and combiner box, each student applies a complete set of reproduced labels in correct locations and orientation per NEC 690 and reviews 690.12 to verify the rapid-shutdown control label placement.
  3. Rapid-shutdown code-reading exercise: students read NEC 690.12 and the associated definitions, then answer a structured set of written questions comparing 'array boundary' versus 'building boundary' rapid-shutdown options and sketch a compliant one-line diagram showing initiator, control, and array-level power electronics placement.
NEC codebook, printed label reproduction set, foam-board service entrance model, photographs of twelve residential installations (printed or projected), markers, tape, rapid-shutdown one-line diagram blank worksheetsInstructor uses NEC 690 compliance checklist (minimum 20 label/marking requirements) to score the student's completed foam-board model; all safety-critical labels (maximum voltage, rapid-shutdown control, polarity) must be present and correctly placed; overall passing score 85 percent.
6Plan Review, Inspection Simulation, and Article 705/706 Interconnection12fieldStudents will conduct a complete NEC 690 compliance review of a residential PV permit package and simulated installation, document all findings, and explain the Article 705 point-of-connection requirements for interactive systems.
  1. Plan-review exercise: each student receives a residential PV permit package (site plan, one-line diagram, load calculation, equipment cut sheets) containing eight deliberately embedded code deficiencies; students mark each deficiency on the drawings, cite the NEC section violated, and write a correction note—mirroring the format used by the Authority Having Jurisdiction.
  2. Walk-through inspection simulation: students rotate through a mock installation set up in the lab (roof mock-up with panels, combiner box, conduit runs, inverter, and service entrance) and complete a standardized inspection checklist covering conductor sizing, labeling, grounding, disconnects, and rapid shutdown; instructors act as building inspectors and ask two verbal questions per student.
  3. Article 705 interconnection code review: students use the codebook to answer a structured worksheet on the 120-percent rule for service-entrance interconnection (NEC 705.12), back-fed breaker labeling, and supply-side versus load-side connection options, then compare findings with a partner and reconcile any differences before whole-class debrief.
NEC codebook, residential permit package with embedded deficiencies (eight copies), standardized inspection checklist, lab mock installation (roof mock-up, combiner box, conduit, inverter, service entrance panel), Article 705/706 worksheet, pencils, clipboard, PPE (hard hat, safety glasses, gloves)Plan-review: student must identify at least six of eight deficiencies with correct NEC citations—passing score 75 percent; inspection checklist: all safety-critical items (voltage markings, GFPD, rapid shutdown, grounding) must be correctly assessed—passing score 80 percent overall; Article 705 worksheet passing score 80 percent.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
NEC 690 Open-Codebook Knowledge ExamWritten exam25%75 percent correct (38 of 50 questions)A 50-question open-codebook written exam covering Article 690 definitions, conductor sizing calculations, overcurrent protection, disconnecting means, grounding, bonding, labeling, rapid shutdown, and Article 705 interconnection; questions are drawn from NABCEP PV Associate and PV Installation Professional exam domains for codes and standards. Students have 90 minutes and may use only the NEC codebook and a scientific calculator.
Standard met · Safety · Time · Quality/finish · Documentation
Compliance Inspection Skills DemonstrationSkills demonstration45%All safety-critical checklist items marked correctly; overall checklist score 80 percent or higher; verbal question responses demonstrate understanding of the cited code sectionEach student independently completes a 30-minute walk-through inspection of the lab mock installation using the standardized inspection checklist, then answers two verbal questions from the instructor acting as an Authority Having Jurisdiction representative. The student must correctly identify all major NEC 690 violations present and cite the governing section for each finding.
Standard met · Safety · Time · Quality/finish · Documentation
Lab Log PortfolioLog15%80 percent of entries complete and accurate; all safety entries (PPE, LOTO steps) fully documented with no omissionsStudents submit the cumulative lab log compiled across the grounding/bonding lab, the labeling practice, and the inspection simulation, including wire size selections with code citations, hardware listing numbers, torque values, label placements, and inspection findings. Entries are evaluated for accuracy of code citations, completeness, and legibility.
Standard met · Safety · Time · Quality/finish · Documentation
PPE and Energized-Circuit Safety CheckSafety audit15%100 percent on all critical safety behaviors (PPE donned correctly, LOTO steps performed in order, no unsafe act observed); any critical failure results in immediate remediation before the student may continue lab workInstructor observes each student at the start of the grounding/bonding lab and again during the inspection simulation, using a binary (yes/no) checklist covering selection and donning of required PPE, identification of energized-circuit hazards, and correct application of lockout/tagout procedures on the inverter mock-up before any connection work begins.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-SOLA09-08 Capstone

Capstone Project: Full-System PV Design, Build, and Defense

108 hr · $1,080 COMPLIMENTARY

Students complete an end-to-end residential or light-commercial PV project—from site assessment and system design through physical assembly, wiring, commissioning, and inspection-ready documentation—integrating every prior course into one graded deliverable. Each student defends their design and installation decisions before a panel of instructors and, where available, an industry guest, mirroring the professional review process used in the field. The capstone is the primary evidence artifact submitted toward NABCEP PV Associate eligibility and serves as the portfolio centerpiece for job-seeking.

Outcomes
Course text

Students complete an end-to-end residential or light-commercial PV project—from site assessment and system design through physical assembly, wiring, commissioning, and inspection-ready documentation—integrating every prior course into one graded deliverable. Each student defends their design and installation decisions before a panel of instructors and, where available, an industry guest, mirroring the professional review process used in the field. The capstone is the primary evidence artifact submitted toward NABCEP PV Associate eligibility and serves as the portfolio centerpiece for job-seeking.

How the course runs. 4 blocks: Site Assessment, Load Analysis, and System Design; Racking, Module Installation, and DC Wiring; Inverter Installation, AC Wiring, Commissioning, and Rapid Shutdown; Deficiency Identification, Documentation Package, and Project Defense.

What competent looks like. Perform a complete site assessment, produce a shading analysis, and generate a NEC 690-compliant single-line diagram and bill of materials for an assigned residential or light-commercial scenario. Safely assemble and wire a grid-tied PV array mockup—including racking, modules, combiners, inverter, and AC/DC disconnects—using correct PPE and lockout/tagout procedures throughout. Commission a demonstration PV system, verify polarity and ground-fault protection, record voltage and current measurements, and confirm safe shutdown using the rapid-shutdown sequence. Produce a complete inspection-ready documentation package including permit drawing set, equipment cut sheets, string calculation worksheet, and a completed AHJ-style inspection checklist. Identify and correct at least three intentionally introduced code or safety deficiencies in a staged installation, citing the applicable NEC 690 article for each finding. Deliver a structured 15-minute oral defense of design choices, code compliance decisions, and safety protocols, responding accurately to panel questions drawn from NABCEP PV Associate exam task areas.

Lessons · 4 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Site Assessment, Load Analysis, and System Design24labGiven an assigned project scenario, students will conduct a roof or ground-mount site assessment, perform a shading analysis with a solar pathfinder or app-based tool, calculate system size from load data, and produce a complete NEC 690-compliant single-line diagram and bill of materials.
  1. Teams of two visit the program's mock-site or a cooperating building, use a Solar Pathfinder or Solmetric SunEye (or equivalent app) to map shading obstructions at three potential array locations, record tilt and azimuth, and select the optimal location with a written justification citing annual production impact.
  2. Using the customer's utility bill provided by the instructor, each student calculates annual kWh consumption, determines DC system size using a standard peak-sun-hour method, selects modules and inverter from a real equipment catalog, calculates string sizing and voltage/current limits per NEC 690.7 and 690.8 principles, and records all calculations on a structured worksheet.
  3. Each student drafts a single-line diagram by hand and then reproduces it in a free CAD or design tool (such as Aurora Solar free tier, Helioscope student access, or SketchUp with a solar plugin), labels all required components and disconnects, and submits the diagram with an itemized bill of materials and a short written narrative explaining equipment choices.
Solar Pathfinder or app-based shading tool, compass, inclinometer, tape measure, utility bill sample handouts, module and inverter specification sheets from at least two manufacturers, NEC Article 690 reference copy, string-sizing worksheet template, laptop with CAD or PV design software, graph paper, rulerInstructor reviews the single-line diagram against a rubric: all required disconnects present, string voltage within inverter and NEC limits, grounding and bonding shown, labels complete, and BOM matches diagram. Pass = 80% rubric score with zero uncorrected code violations.
2Racking, Module Installation, and DC Wiring36labStudents will install a racking system, mount and bond PV modules, route and terminate all DC conductors in conduit, and label all equipment correctly on the program's full-scale training structure, following the project's approved single-line diagram and maintaining lockout/tagout and fall-protection protocols throughout.
  1. Working in assigned crews of three, students lay out and install a flush-mount racking system on the training roof mockup using manufacturer installation instructions: locate and mark rafters, install flashing and lag bolts at required spacing, attach rails, install mid and end clamps, torque all fasteners to spec with a calibrated torque wrench, and have each fastener point signed off by a partner acting as safety checker before the next step begins.
  2. Crews mount modules, make all module-to-module bonding connections using listed hardware, route DC home-run conductors through weatherproof conduit from the array to the combiner or inverter location, use proper fill-calculation to select conduit size, pull conductors with wire lubricant, and make terminated connections—each student must personally land at least four conductors with a torque screwdriver set to manufacturer spec.
  3. Students conduct a pre-energization checklist: verify polarity at each source circuit with a multimeter, confirm all conduit supports are within code-required spacing, check that all wire management is complete, attach NEC-required labels at the combiner and disconnect, photograph every labeled component for the documentation package, and complete the program's DC installation inspection checklist before calling for instructor sign-off.
Flush-mount racking kit (rail, feet, clamps, flashing), PV training modules (non-energized or low-voltage simulation panels), MC4 connectors and crimping tool, conduit (EMT and liquid-tight), conduit bender, conduit fittings and hangers, fish tape, THWN-2 wire in appropriate gauges, wire lubricant, torque wrench and torque screwdriver, multimeter, voltage/current clamp meter, permanent markers, NEC 690 labels kit, drill and bits, PPE (hard hat, safety glasses, gloves, fall-arrest harness), OSHA lockout/tagout kit, DC installation checklist handoutInstructor performs a live walkthrough inspection using the program's graded checklist: structural attachment, bonding continuity, polarity, conduit fill, labeling, and torque documentation. Pass = 80% checklist score with zero uncorrected safety deficiencies; any lockout/tagout violation is an automatic restart of that task.
3Inverter Installation, AC Wiring, Commissioning, and Rapid Shutdown30labStudents will mount and wire a string inverter or microinverter system to AC point-of-connection, complete commissioning steps per manufacturer startup procedure, verify rapid-shutdown operation, and record all measurements required for a commissioning report.
  1. Each student mounts an assigned inverter on the training wall at the location shown on their single-line diagram, routes AC conductors through conduit to a utility disconnect and simulated load-center connection, sizes the OCPD per NEC 690 backfeed rules, lands all conductors at specified torque, installs the rapid-shutdown initiator device at the required location, and wires the system-status indicator visible from the point of utility interconnection per current NEC requirements.
  2. Under direct instructor supervision at a low-voltage training supply (or using the school's grid-simulation test bench), students power up the system following the manufacturer's step-by-step commissioning checklist: check AC voltage and frequency at the inverter terminals, verify MPPT tracking response, confirm anti-islanding function using the test button or instructor-controlled grid dropout simulation, and trigger and visually verify rapid-shutdown de-energization within the time frame specified by NEC 690.12.
  3. Students complete a commissioning report form covering: all measured DC open-circuit voltages per string, measured DC operating current, AC output voltage and frequency, inverter display fault-code status, rapid-shutdown test result with timestamp, and a signed declaration that the system is safe for AHJ inspection; they then photograph the completed installation from the required inspection photo angles listed on the AHJ-style checklist.
String inverter (grid-tie training unit) or microinverter kit, rapid-shutdown transmitter and module-level electronics, AC disconnect with fuse holder, simulated load-center or training panel, EMT conduit and fittings, THWN-2 conductors, torque screwdriver, multimeter, clamp meter, manufacturer startup commissioning guide, NEC 690.12 rapid-shutdown requirement reference, commissioning report form, AHJ inspection photo checklist, camera or smartphoneInstructor reviews commissioning report and witnesses or reviews video of rapid-shutdown test. Pass = all measured values within inverter spec, rapid-shutdown verified, commissioning report complete with no blank required fields, and 80% score on the graded AC wiring and installation checklist.
4Deficiency Identification, Documentation Package, and Project Defense18labStudents will identify and document all intentionally seeded code and safety violations in a staged deficiency-exercise installation, compile a complete inspection-ready permit package for their own project, and deliver a structured oral defense of their system design and installation decisions to a panel.
  1. The instructor presents a staged installation on the training structure containing at least five deliberate deficiencies (examples: missing equipment-grounding conductor, unlabeled disconnect, oversized OCPD, improper wire type in wet location, rapid-shutdown label missing)—each student independently inspects the installation, records each deficiency on a field-correction notice form citing the applicable NEC 690 article or OSHA standard, and proposes the correct fix; findings are discussed as a group before the solutions are revealed.
  2. Each student assembles their final permit documentation package in a project binder and digital folder: cover sheet with system summary, site plan showing roof layout and array location, NEC 690-compliant single-line diagram, equipment cut sheets for all major components, string calculation worksheet, load calculation, conduit fill worksheet, interconnection agreement checklist, AHJ inspection photo set, and commissioning report—the instructor reviews for completeness using the AHJ documentation rubric before the defense date.
  3. Each student delivers a 15-minute oral defense to a two- or three-person panel (instructors and, if available, an industry professional): presents their design rationale (site selection, system sizing, equipment selection), walks through the single-line diagram explaining code compliance at each point, answers panel questions on safety decisions and at least one scenario-based what-if question (such as a shading change or a module goes offline), and closes with a self-assessment of what they would do differently.
Staged deficiency installation on training structure, field-correction notice forms, NEC Article 690 reference, project binder and divider tabs, USB drive or shared drive folder, AHJ documentation rubric, oral defense scoring rubric, timer, panel evaluation forms for guest reviewerDeficiency exercise: student must identify at least four of five planted deficiencies with correct NEC citation—pass = 80%. Documentation package: AHJ rubric score of 80% with no missing required sheets. Oral defense: panel scores on the four-category rubric (technical accuracy, code knowledge, safety awareness, communication clarity); pass = average score of 80% across all four categories with no category below 70%.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Integrated PV System Build and CommissioningProject60%Instructor-graded installation checklists for racking/DC and AC/commissioning phases both score at least 80%, with zero uncorrected safety violations; commissioning report is complete and all measured values fall within equipment specifications.Each student's physical installation on the training structure—racking, modules, DC wiring, inverter, AC connections, rapid shutdown, and labeling—is evaluated twice by the instructor using trade-standard AHJ-style checklists, once after the DC phase and once after commissioning. The completed, signed commissioning report is submitted as part of this assessment.
Meets specification · Within estimate · Workmanship · Safety · Documentation
Permit-Ready Documentation PortfolioPortfolio20%AHJ documentation rubric score of at least 80% with all required documents present; deficiency-identification exercise score of at least 80% (four of five planted violations correctly cited).The student submits a complete physical and digital permit package—site plan, single-line diagram, cut sheets, all calculation worksheets, inspection photos, and commissioning report—evaluated against a rubric modeled on a real authority-having-jurisdiction submission checklist. The deficiency-identification field exercise score is included in this portfolio grade.
Completeness · Organization · Evidence quality
Design and Installation Oral DefenseOral / panel20%Panel average of at least 80% across all four rubric categories (technical accuracy, code knowledge, safety awareness, communication clarity), with no single category below 70%.The student presents their project to a panel for 15 minutes and responds to panel questions for up to 10 minutes; the panel evaluates mastery of design rationale, NEC 690 compliance logic, and safety decision-making using a structured four-category scoring rubric. This defense maps directly to the NABCEP PV Associate exam task areas of system design, NEC compliance, and safety.
Explains decisions · Answers technical questions · Professional communication
BLD-SOLA09-09 Externship / clinical

Externship / Worksite Placement

162 hr · $650 COMPLIMENTARY

Students complete 162 supervised hours with a licensed solar installation employer, applying classroom skills to live residential or commercial PV projects under the direct oversight of a journeyman or master installer. Competencies are documented through daily field logs, a mid-term employer check-in, and a final employer evaluation tied to NABCEP task areas.

Outcomes
Course text

Students complete 162 supervised hours with a licensed solar installation employer, applying classroom skills to live residential or commercial PV projects under the direct oversight of a journeyman or master installer. Competencies are documented through daily field logs, a mid-term employer check-in, and a final employer evaluation tied to NABCEP task areas.

How the course runs. 4 blocks: Worksite Orientation and Site Safety Integration; Hands-On Installation Tasks: Mechanical and Electrical Work; Field Documentation, Inspection Assistance, and Customer Interaction; Final Employer Evaluation and Professional Reflection.

What competent looks like. Execute all phases of a PV installation—racking, module placement, DC wiring, inverter connection, and system commissioning—under supervision and in compliance with the NEC and employer safety policies. Demonstrate consistent lockout/tagout and PPE practices on every worksite visit without prompting. Interpret and work from approved construction drawings, single-line diagrams, and permit sets on live job sites. Complete accurate field documentation including daily logs, material take-offs, and as-built markups. Communicate professionally with supervisors, inspectors, and customers in worksite settings. Satisfy the NABCEP PV Installation Professional supervised field-experience hour requirement as documented by employer verification forms.

Lessons · 4 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Worksite Orientation and Site Safety Integration20fieldStudent will complete employer site-safety orientation, demonstrate correct use of all required PPE, and perform a job-hazard analysis (JHA) for a residential rooftop PV installation without prompting.
  1. Complete the employer's standard new-worker safety orientation and sign off on site-specific hazard communication materials, fall protection plan, and emergency action procedures
  2. Conduct a pre-work JHA alongside the supervising installer for the first assigned rooftop job, identifying fall, electrical, heat, and struck-by hazards and recording mitigations on the employer's JHA form
  3. Inspect and don all PPE—hard hat, safety glasses, cut-resistant gloves, non-conductive footwear, and fall-arrest harness—and have the supervising installer verify correct fit and application before ascending the roof
Employer site-safety packet, JHA blank forms, hard hat, safety glasses, cut-resistant gloves, ANSI-rated non-conductive footwear, full-body harness, lanyard and anchor point, OSHA 10 card (from Course 1)Supervising installer signs off on JHA form with no uncorrected hazard omissions; student dons full PPE correctly on first attempt; pass = zero unresolved safety deficiencies noted by supervisor on the orientation checklist
2Hands-On Installation Tasks: Mechanical and Electrical Work100fieldStudent will perform the full mechanical and electrical scope of at least three PV installations—including racking layout, module mounting, DC string wiring, inverter mounting, AC interconnection, and labeling—meeting the supervising installer's quality standard on each task.
  1. On each assigned job, lay out and install the racking system per the engineered drawings, torque fasteners to specification, and record torque values and roof-penetration waterproofing steps in the daily field log
  2. Pull and terminate DC home-run conductors, install combiners or optimizers as designed, verify polarity with a multimeter before energizing, and document conductor colors, connector types, and measured open-circuit voltages in the field log
  3. Mount and wire the inverter and AC disconnect, apply all required NEC 690 arc-flash and rapid-shutdown labels, and assist the supervising installer during the utility interconnection and system startup sequence, recording final commissioning readings
Employer-supplied tools (drills, impact drivers, torque wrenches, conduit benders, fish tape), multimeter, clamp meter, racking components, PV modules, inverter, AC disconnect, wire management hardware, NEC-compliant labels, approved permit set and single-line diagram, daily field-log formsSupervising installer evaluates each task on the employer evaluation rubric (mechanical quality, electrical correctness, code compliance, safety behavior, and documentation accuracy); pass = a rating of 'meets expectations' or higher on all five rubric categories averaged across the logged installations
3Field Documentation, Inspection Assistance, and Customer Interaction28fieldStudent will complete accurate as-built markups, assist the supervising installer during at least one AHJ inspection, and conduct a professional post-installation walk-through with a customer, demonstrating clear communication of system operation and safety.
  1. After each installation, update the permit-set drawings to reflect actual conductor routing, equipment placement, and any field changes, and submit as-built markups to the supervising installer for review before the inspection
  2. Accompany the supervising installer during an Authority Having Jurisdiction (AHJ) inspection, respond to inspector questions within the student's knowledge, and note any correction items for follow-up
  3. Lead a customer walk-through covering inverter display operation, monitoring app setup, rapid-shutdown switch location, and who to call for service, then document customer questions and responses in the project folder
Approved permit drawings, red-line markup pens, as-built markup forms, tablet or laptop for monitoring app demonstration, employer project folder, customer communication checklistSupervising installer reviews as-built markups for completeness and accuracy before submission; customer communication checklist is completed and signed by supervisor; pass = no uncorrected errors on as-built drawings and supervisor rates customer communication as 'satisfactory' or above
4Final Employer Evaluation and Professional Reflection14fieldStudent will complete a comprehensive employer evaluation conference, compile and submit a complete externship portfolio of signed field logs, and write a structured professional reflection identifying skill growth and areas for continued development.
  1. Schedule and participate in a formal end-of-externship evaluation meeting with the supervising installer, reviewing the completed employer evaluation form category by category and asking clarifying questions about performance feedback
  2. Compile all daily field logs, signed weekly hour-verification sheets, JHA forms, and as-built markups into a single organized portfolio—either a binder or a labeled digital folder—and verify that total documented hours meet the NABCEP field-experience requirement
  3. Write a 400–600 word structured professional reflection addressing: three specific technical skills strengthened on the job, one safety situation handled and the outcome, one area needing further practice before independent work, and career goals for the first year after certification
Completed daily field logs, signed weekly hour-verification sheets, employer evaluation form (NABCEP-compatible), portfolio binder or digital folder, word processor, NABCEP PV Installation Professional candidate handbook for hour-documentation requirementsPortfolio contains signed logs accounting for all 162 hours with no gaps; employer evaluation form is signed by supervising installer; professional reflection addresses all four required points with specific examples; pass = fully signed portfolio accepted by program director and reflection meets all four criteria as confirmed by instructor review
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Employer Worksite Skills EvaluationSkills demonstration70%Student receives a rating of 'meets expectations' or higher on all five rubric categories—mechanical installation quality, electrical work correctness, code and safety compliance, field documentation accuracy, and professional conduct—on the employer's signed final evaluation formThe supervising installer completes a structured evaluation form at the conclusion of the externship, rating the student across five competency categories based on observed performance across all assigned installation tasks throughout the placement. This evaluation directly documents the hands-on task proficiency required for NABCEP PV Installation Professional field-experience verification.
Competency · Safety · Attendance · Conduct · Initiative
Externship Field Log PortfolioLog30%Portfolio documents the full 162 required hours with daily entries signed by the supervising installer on a weekly basis, contains at least one completed JHA, at least one as-built markup, and includes the final professional reflection meeting all four required criteria; any missing signatures or undocumented days must be corrected before the portfolio is acceptedThe student submits a complete, organized collection of all daily field logs, signed weekly hour-verification sheets, job-hazard analysis forms, as-built drawing markups, and the final professional reflection, assembled in teaching order and reviewed by the program director. The portfolio serves as the official record of supervised field experience for NABCEP credential application and program completion.
Complete · Verified
BLD-SOLA09-10 Exam prep

NABCEP Certification Exam Preparation

45 hr · $450 COMPLIMENTARY

This course systematically reviews every domain tested on the NABCEP PV Associate and NABCEP PV Installation Professional exams, closing knowledge gaps identified through diagnostic practice. Learners complete timed, full-length mock exams under realistic testing conditions and analyze their results to direct final study before sitting for the credential.

Outcomes
Course text

This course systematically reviews every domain tested on the NABCEP PV Associate and NABCEP PV Installation Professional exams, closing knowledge gaps identified through diagnostic practice. Learners complete timed, full-length mock exams under realistic testing conditions and analyze their results to direct final study before sitting for the credential.

How the course runs. 4 blocks: Exam Landscape, Diagnostic Assessment, and Personal Study Planning; Domain Deep-Dive: System Design, Sizing, Electrical Theory, and NEC 690 Code Review; Domain Deep-Dive: Safety, Site Assessment, Mounting, Inverters, Battery Storage, and Installation Practices; Full-Length Timed Mock Certification Exams and Final Debrief.

What competent looks like. Map every published NABCEP PV Associate and PV Installation Professional exam task-list domain to the content covered across the program and identify personal weak areas through diagnostic scoring. Solve PV system design, sizing, and code-compliance problems at the speed and accuracy required by timed credentialing exams. Apply NEC Article 690 rules, OSHA safety requirements, and equipment-selection logic accurately on multiple-choice and scenario-based exam items. Complete a full-length timed mock NABCEP PV Associate exam and a full-length timed mock NABCEP PV Installation Professional practice exam, scoring at or above the programs minimum readiness threshold on each. Develop and execute a personalized final-study plan based on cumulative mock-exam data that targets remaining deficiencies before the official exam date.

Lessons · 4 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Exam Landscape, Diagnostic Assessment, and Personal Study Planning8theoryGiven the published NABCEP task lists for both the PV Associate and PV Installation Professional credentials, the learner will locate each task-list domain in program content, complete a scored diagnostic test, and produce a written personal study plan that prioritizes domains scored below 70%.
  1. Side-by-side comparison exercise: learners receive printed copies of the current NABCEP PV Associate Candidate Handbook and the NABCEP PV Installation Professional Candidate Handbook, highlight every domain and sub-task, and match each to the course number (1–9) where it was taught, recording gaps.
  2. Timed 50-item diagnostic multiple-choice exam drawn equally from all credential domains; learners self-score using an answer key, calculate a percentage per domain, and enter results into a provided domain-tracking spreadsheet.
  3. Guided study-plan workshop: each learner writes a one-page SMART study plan listing the three lowest-scoring domains, specific resources (textbook chapters, NEC sections, lab notes) to review, and a daily study schedule for the remaining weeks of the course; instructor reviews and signs off.
NABCEP PV Associate Candidate Handbook (current edition), NABCEP PV Installation Professional Candidate Handbook (current edition), diagnostic exam packet (instructor-prepared), domain-tracking spreadsheet template, Photovoltaic Systems textbook (Dunlop or equivalent NJATC/ATP edition), NEC Article 690 codebook or tab-marked NEC, learner lab notebooks from prior courses.Learner submits a completed domain-tracking spreadsheet with all domains mapped and a signed one-page study plan; instructor verifies every domain is addressed and the plan is realistic. Pass standard: all domains mapped, three priority domains identified with specific resources cited, study schedule covers remaining course days.
2Domain Deep-Dive: System Design, Sizing, Electrical Theory, and NEC 690 Code Review16theoryThe learner will accurately solve PV system sizing calculations (array voltage, current, conductor ampacity, overcurrent protection, string configuration) and correctly apply NEC Article 690 rules and electrical theory concepts in timed practice-question sets, scoring at least 75% on each domain sub-quiz.
  1. Instructor-led worked-example sessions covering the highest-frequency calculation types on NABCEP exams: Voc temperature correction, Vmp temperature correction, array series/parallel string sizing, minimum conductor ampacity (125% continuous load rule), DC and AC disconnect sizing, and conduit fill; learners work each problem independently then compare with the instructor's solution, noting formula sources in their notes.
  2. NEC 690 speed-drill: learners receive a 30-item fill-in-the-blank worksheet requiring them to cite the correct code provision (e.g., rapid shutdown requirements, ground-fault protection, labeling) using only a tabbed NEC; they complete it in 25 minutes, then review errors in pairs, and re-attempt any missed items.
  3. Domain sub-quizzes: three separate 20-item timed quizzes covering (a) system design and sizing, (b) electrical theory fundamentals, and (c) NEC 690 code compliance; learners record scores in their domain-tracking spreadsheet and flag any item type missed more than once for targeted self-study that evening.
NEC (current adopted edition) with Article 690 tabbed, Photovoltaic Systems textbook, manufacturer specification sheets (sample module and inverter datasheets from prior courses), scientific calculator, domain sub-quiz packets (instructor-prepared), formula reference sheet (instructor-prepared, identical in format to any allowed reference on the actual exam), learner domain-tracking spreadsheets.Score on each of the three 20-item domain sub-quizzes recorded and reviewed; pass standard is 75% (15/20) on each. Learners scoring below 75% on any sub-quiz must complete a targeted 10-item remediation set on that domain before the next lesson and achieve 80% on the remediation set.
3Domain Deep-Dive: Safety, Site Assessment, Mounting, Inverters, Battery Storage, and Installation Practices12demoThe learner will correctly answer practice questions covering OSHA fall-protection and lockout/tagout requirements, roof and ground-mount structural considerations, inverter and battery storage selection and commissioning, and hands-on installation quality standards at a rate of at least 75% on timed domain quizzes.
  1. Case-study carousel: four stations (safety/OSHA, mounting/structural, inverters, battery storage) each with a one-page scenario and five scenario-based multiple-choice questions modeled on the NABCEP item style; learners rotate every 15 minutes, complete all four stations, then debrief as a class with the instructor explaining the reasoning behind each correct answer and common wrong-answer traps.
  2. Instructor demonstration of equipment identification speed drill: instructor displays images of PV system components (AC/DC disconnect, combiner box, microinverter, string inverter, rapid-shutdown device, battery management system, conduit fittings) on a projector; learners write the component name and one code or safety requirement associated with it within 30 seconds per image, then self-score against the answer key.
  3. Peer-teaching pairs: each learner selects the domain they scored lowest on in Lesson 1 diagnostic or Lesson 2 sub-quizzes, prepares a five-minute verbal explanation of the key concept or code rule as if teaching a co-worker, delivers it to a partner who then asks two follow-up questions; instructor observes and provides feedback on accuracy.
Projector and component-image slide deck, OSHA 1926 Subpart R (steel erection) and Subpart M (fall protection) quick-reference cards, lockout/tagout procedure template from Course 1, manufacturer installation manuals (sample inverter and battery from prior courses), NEC Article 690, domain quiz packets (instructor-prepared), learner domain-tracking spreadsheets.Four-station carousel scored out of 20 items; pass standard is 75% (15/20) overall. Peer-teaching observed by instructor using a three-point rubric (accurate content, clear explanation, correctly answered follow-up questions); learners must score 2/3 or higher. Learners below threshold on either activity complete an additional targeted practice set before the mock exam.
4Full-Length Timed Mock Certification Exams and Final Debrief9practiceUnder timed, closed-book exam conditions that replicate the actual NABCEP testing environment, the learner will complete a full-length NABCEP PV Associate mock exam and a full-length NABCEP PV Installation Professional practice exam, then analyze individual results by domain and articulate a final pre-exam action plan.
  1. Mock Exam Session A — NABCEP PV Associate: learners complete a full-length practice exam (number of items consistent with the published exam blueprint) under strict timed conditions with no notes; upon completion, learners self-score by domain using the provided answer key and record results in the domain-tracking spreadsheet.
  2. Mock Exam Session B — NABCEP PV Installation Professional: following a short break, learners complete a full-length NABCEP PV Installation Professional practice exam under the same timed, closed-book conditions; self-score and record domain results in the tracking spreadsheet.
  3. Individual debrief conference: each learner meets one-on-one with the instructor for 10 minutes, reviews their cumulative domain-tracking data across all four lessons, and receives written instructor feedback identifying readiness level; learner then writes a final one-page action plan listing any domains still below 75% and specific self-study activities (textbook sections, practice problems, NEC article review) to complete before the official exam date.
Mock exam packets — PV Associate and PV Installation Professional (instructor-prepared, aligned to current NABCEP exam blueprints), answer keys with domain codes, scientific calculators, NEC (for NABCEP PV Installation Professional mock, consistent with whatever reference policy the actual exam allows — instructor clarifies current NABCEP policy from the candidate handbook), pencils, domain-tracking spreadsheets, final action-plan template.Readiness threshold: score of 75% or higher overall on each mock exam is considered exam-ready. Learners scoring 70–74% are advised to schedule additional self-study; learners scoring below 70% receive a mandatory supplemental study session with the instructor and are counseled on whether to defer the official exam. Completion of the written final action plan is required for course completion regardless of score.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Full-Length Timed Mock Certification Exams (PV Associate and PV Installation Professional)Mock certification exam100%75% or higher overall on each mock exam, with a completed domain-tracking spreadsheet and a written final action plan submitted to the instructor.Learners sit two full-length, timed, closed-book practice exams—one aligned to the NABCEP PV Associate exam blueprint and one aligned to the NABCEP PV Installation Professional exam blueprint—under conditions that replicate the actual credentialing test. Results are analyzed by domain, compared against the learner's cumulative diagnostic data from the course, and used to produce a final written study plan that the instructor reviews and endorses before the learner schedules the official NABCEP exam.
Score · Time management
Program completion

External credential: NABCEP PV Associate; NABCEP PV Installation Professional

Students prepare for and sit the NABCEP PV Associate exam and, upon meeting eligibility requirements, the NABCEP PV Installation Professional exam, both administered by the North American Board of Certified Energy Practitioners (NABCEP). Pass standard: Credential issued by the body.

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