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newSchoolWorks.com › VoTechWorks › Building & Construction › Solar / PV Installation › Photovoltaic System Design › Lesson 1
BLD-SOLA09-02 · Lesson 1 · 12 clock hours · field

Solar Resource and Site Assessment

Objective. Students conduct a field site assessment, recording roof geometry, orientation, tilt, and shading data, and retrieve local solar resource values from NREL PVWatts or equivalent, demonstrating measurement accuracy within ±5° for azimuth and ±2° for tilt.

⚠ Pending professional review

This lesson, its worked examples and its practice questions has not yet been verified by a licensed professional engineer or master tradesperson or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.

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Why Site Assessment Matters

Before a single module is mounted, an installer must know exactly what the sun sees at that location. A roof that faces the wrong direction, sits under a neighbor's tree for half the afternoon, or pitches at an angle that collects little winter sun will underperform regardless of equipment quality. A thorough site assessment captures roof geometry, orientation, tilt, and shading, then cross-checks those measurements against published solar resource data so the design team can predict annual energy output with confidence. NABCEP expects entry-level technicians to perform this assessment accurately and document it on a standardized form.

Solar Resource Basics

The sun's energy reaching a surface is described as irradiance (power per unit area, W/m²) and irradiation or insolation (energy over time, kWh/m²). NREL's National Solar Radiation Database underpins the PVWatts Calculator, a free online tool that retrieves typical meteorological year data for any US ZIP code and estimates annual AC energy output for a proposed array. PVWatts uses default assumptions — a south-facing array at a fixed tilt equal to site latitude — but allows you to enter your measured tilt and azimuth so you can see exactly how real-world orientation changes the output estimate.

Peak Sun Hours (PSH) is a simplified way to express daily insolation: the number of hours of equivalent full-sun (1,000 W/m²) that would deliver the same total energy. A location with 5.0 PSH receives 5.0 kWh/m² per day on average.

Roof Geometry and Orientation

Azimuth is the compass bearing of a surface's outward-facing normal, measured clockwise from true north. In the continental US, a south-facing roof has an azimuth of 180°. PVWatts uses this same convention. A small error in azimuth — even 20° to 30° off south — can reduce annual output by a few percent, so accuracy within ±5° is required for a valid assessment.

Tilt (or pitch) is the angle between the roof surface and horizontal. A flat roof has a tilt of 0°; a steep residential roof may be 30° to 40°. Tilt is measured with a digital inclinometer placed along the roof slope. The optimum fixed tilt for maximum annual production is roughly equal to site latitude for most US locations, though east- or west-facing arrays at lower tilts can still be viable.

To document geometry, measure all ridge and eave lengths with a tape measure, record setback distances (code-required clear paths for firefighter access), note any penetrations such as vents and skylights, and sketch the roof to scale on the survey form. Label each plane with its azimuth and tilt.

Shading Assessment

Shading is the most common cause of underperformance. Even partial shading of one cell in a string can disproportionately reduce string output without bypass diodes, and can still reduce output meaningfully with them. You must identify every obstruction visible from the array area: chimneys, roof vents, adjacent buildings, trees, utility poles, and antenna masts.

A Solar Pathfinder uses a convex reflective dome to show a reflected image of the full sky dome above a site. The installer positions it level and north-oriented, then reads the sun-path chart projected onto the dome to see which portions of the sun's annual path are obstructed. A Solmetric SunEye uses a fisheye camera and GPS to generate a digital sky image and calculates shading losses automatically. Either tool must be placed at multiple points across the planned array area — at least three — because obstructions vary with position on the roof.

Record the dominant obstructions (compass bearing, estimated altitude angle, and seasonal impact) on the survey form. An acceptable shading report names the obstructions and notes during which months and times of day they cast shade on the array.

Compass and Inclinometer Use

A standard magnetic compass reads magnetic north. For solar work you need true north. The difference is magnetic declination, which varies by location (east or west of true north) and changes slowly over years. Obtain the current declination for your site from NOAA's magnetic declination calculator or a printed isogonic chart, and apply the correction before recording azimuth. Failing to correct declination is a common field error that can push a reading outside the ±5° tolerance.

Place the digital inclinometer flat on the roof surface, parallel to the slope direction, and confirm it reads zero on a level surface before use. Take three readings and average them if they vary slightly.

Safety on the Roof

This field activity may take place on an actual roof. Apply the following controls:

Using NREL PVWatts

Navigate to pvwatts.nrel.gov, enter the site address or ZIP code, and allow the tool to locate the nearest TMY weather station. Enter your measured DC system size, module type, array type (fixed open rack, roof mount, etc.), system losses, tilt, and azimuth. Compare the annual kWh estimate using default values against your measured values to quantify the impact of orientation differences. A 10° azimuth error on a south-facing array in a mid-latitude US location typically shifts annual output by roughly 1–3%, giving students a concrete sense of measurement stakes.

Completing the Survey Form

A complete, accepted survey form includes: site address, date, assessor name, scaled roof sketch with labeled dimensions and plane orientations, tilt and azimuth readings with compass declination correction noted, shading tool used, shading data for each of the three measurement points, dominant obstructions listed, and the PVWatts output comparison table. All fields must be filled before the form is submitted for instructor review.

Key terms9

IrradianceThe instantaneous power of sunlight striking a surface per unit area, expressed in watts per square meter (W/m²).
Peak Sun Hours (PSH)The number of hours per day at which solar irradiance would equal 1,000 W/m² and deliver the same total daily energy as actually received; numerically equal to daily insolation in kWh/m².
AzimuthThe compass bearing of the direction a surface faces, measured clockwise from true north; a true south-facing surface has an azimuth of 180°.
TiltThe angle between a PV array surface and the horizontal plane; a flat surface has a tilt of 0° and a vertical surface has a tilt of 90°.
Magnetic DeclinationThe angular difference between magnetic north (where a compass needle points) and true geographic north at a given location; must be applied to compass readings to obtain true azimuth.
Solar PathfinderA passive shading analysis tool that uses a convex reflective dome to display a reflected image of the surrounding sky obstructions overlaid on a sun-path chart for the site's latitude.
PVWatts CalculatorA free online tool maintained by NREL that uses typical meteorological year solar resource data to estimate annual AC energy production for a defined PV system at any US location.
Sun-Path ChartA diagram showing the sun's position in the sky (altitude and azimuth) for every hour of every month at a specific latitude, used to evaluate shading and array orientation.
SetbackThe minimum clear distance required between the edge of a PV array and a roof edge, ridge, or hip, established by the Authority Having Jurisdiction to allow firefighter access.

Worked examples4

1. Your compass reads 197° for the direction a roof faces. The published magnetic declination for your location is 10° East. What is the true azimuth of this roof surface?
  1. Identify the rule: True azimuth = Magnetic azimuth − East declination (subtract east declination, add west declination).
  2. Substitute values: True azimuth = 197° − 10° = 187°.
  3. Check reasonableness: 187° is nearly due south (180°), which is plausible for a south-facing residential roof.
Answer: The true azimuth is 187°, which is within ±5° of due south and acceptable for a south-facing array assessment.
2. A student records a roof tilt of 26° with a digital inclinometer. The instructor's reference tilt, measured with a calibrated tool, is 24°. Is this reading within the ±2° tolerance required to pass the check?
  1. Calculate the absolute difference: |26° − 24°| = 2°.
  2. Compare to the tolerance: the allowed tolerance is ±2°, meaning differences of 0°, 1°, or 2° all pass.
  3. A difference of exactly 2° is at the boundary of the tolerance; by the stated criterion (within ±2°), a 2° difference is acceptable.
Answer: The reading is exactly at the tolerance limit of ±2° and passes the accuracy check.
3. PVWatts estimates 9,200 kWh/year for a 6 kW system using the installer's measured azimuth of 195° and tilt of 20°. When the student re-runs it with the default due-south azimuth (180°) and tilt of 30°, PVWatts shows 9,450 kWh/year. What is the percentage difference in annual output between the two scenarios?
  1. Identify the two values: measured-input result = 9,200 kWh/year; default result = 9,450 kWh/year.
  2. Calculate the absolute difference: 9,450 − 9,200 = 250 kWh/year.
  3. Calculate the percentage difference relative to the default (higher) value: (250 ÷ 9,450) × 100 = 2.65%, rounded to approximately 2.6%.
  4. Interpret: the measured orientation produces about 2.6% less annual energy than the idealized default, illustrating why accurate field measurements matter for production estimates.
Answer: The measured-input scenario produces approximately 2.6% less annual energy than the default scenario (250 kWh/year difference on a 9,450 kWh/year baseline).
4. A site in Phoenix, AZ has a daily average insolation of 5.8 kWh/m²/day. Express this value in Peak Sun Hours and explain what it means for sizing a battery system that must store one full day of production from a 5 kW DC array (assume no system losses for this estimate).
  1. Recall the equivalence: Peak Sun Hours numerically equal daily insolation in kWh/m², so PSH = 5.8 hours/day.
  2. Estimate daily array production: 5 kW × 5.8 PSH = 29 kWh/day.
  3. Interpret for battery sizing: a battery system intended to store one full day of production would need to hold at least 29 kWh of usable energy capacity (before accounting for depth-of-discharge limits and efficiency losses, which would increase the required nameplate capacity).
Answer: 5.8 PSH; the array produces an estimated 29 kWh/day, which is the minimum usable storage target before applying real-world battery efficiency and depth-of-discharge derating.

The math in this lesson2

Learners add magnetic declination to a compass bearing to find true roof azimuth.
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Brush up in the math halls at newSchoolWorks.com:
In class: Measure and sketch a mock rooftop (or training facility roof) using a tape measure, compass, and inclinometer; record all dimensions, azimuth, and pitch on a standardized site-survey form. · Use a Solar Pathfinder or equivalent shading tool (or the software simulation equivalent) at three locations on the mock array area and record sun-path obstruction data for each point. · Log into NREL PVWatts, enter the site ZIP code and recorded tilt/azimuth values, and compare default versus measured inputs to observe how small orientation errors affect annual kWh output estimates.
Materials: Tape measure, compass, digital inclinometer, Solar Pathfinder or Solmetric SunEye (or instructor-provided shading simulation data), NREL PVWatts online tool, site survey forms, personal protective equipment per Course 1 requirements, hard hats if on actual roof
Check: Completed site survey form reviewed by instructor; azimuth reading within ±5° of instructor reference, tilt within ±2°, and shading report that identifies at least the dominant obstructions. Pass = all three measurements in tolerance and shading report accepted by instructor.

Practice check8

Answer each question, then check it. Nothing is recorded; this is your own practice.

PV Site Assessment and System Design
1. A compass reads 210° for a roof's facing direction at a site where magnetic declination is 15° East. What is the correct true azimuth to enter in PVWatts?
PV Site Assessment and System Design
2. Which tool is best suited for recording the sun's annual path obstructions at a specific point on a proposed array location?
Safety and PV Installation Practices
3. According to OSHA construction standards, fall protection is generally required when working within what distance of an unprotected roof edge?
PV Site Assessment and System Design
4. An installer measures a roof tilt of 18° but the instructor reference is 22°. Does this reading pass the ±2° tolerance?
PV System Design and Fundamentals
5. In NREL PVWatts, what does the azimuth input of 180° represent?
PV Site Assessment and System Design
6. A shading analysis requires measurements at three locations on the planned array area rather than just one because:
Solar Resource and Energy Fundamentals
7. A location receives an average daily insolation of 4.5 kWh/m²/day. How many Peak Sun Hours does this represent?
PV Site Assessment and System Design
8. When entering data into PVWatts, which pair of inputs most directly reflects the findings from a field site assessment?
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