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Building & Construction · course plan
⚠ Pending professional review

This course plan, its lessons and its assessments has not yet been verified by a licensed professional engineer or master tradesperson or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.

VoTechWorks program approval and accreditation are still in progress. Credentials are issued only by the certifying bodies named in each program, after their own exams.

Heavy Equipment Operation

12 courses · 900 clock hours · 3–6 mo full-time. Grading is competency-based: each course requires the written exam, a competent skills demonstration with zero safety faults, a signed log, and a passed safety audit; percentage weights only rank performance above the competency floor.

$12,425 COMPLIMENTARYprogram tuition
12courses
59lessons
900hours
43assessments
Development progressPlanCourses, lessons and assessments written for this tradeLessons59 of 59 lesson pages writtenPractice470 practice questionsResources113 reference entries (study list)Review0 lesson pages reviewed by a licensed professional
Study now: 59 lesson pages are open (lesson titles below are links).
BLD-HEAV08-01 Universal core

Universal Core: Safety, Math, Communication & Career for Heavy Equipment Operation

148 hr · $1,185 COMPLIMENTARY

This foundational course equips learners with the safety knowledge, trade mathematics, technical literacy, and professional skills required before operating any heavy equipment. It covers OSHA 10 Outreach content, first aid/CPR, site hazard recognition, blueprint and grade-stake reading, jobsite communication, and career readiness specific to the building and construction sector. Successful completion prepares learners for all subsequent equipment-specific courses and supports the safety and communication competencies tested on NCCER Heavy Equipment Levels 1–3 and NCCCO Crane written exams.

Outcomes
Course text

This foundational course equips learners with the safety knowledge, trade mathematics, technical literacy, and professional skills required before operating any heavy equipment. It covers OSHA 10 Outreach content, first aid/CPR, site hazard recognition, blueprint and grade-stake reading, jobsite communication, and career readiness specific to the building and construction sector. Successful completion prepares learners for all subsequent equipment-specific courses and supports the safety and communication competencies tested on NCCER Heavy Equipment Levels 1–3 and NCCCO Crane written exams.

How the course runs. 7 blocks: Construction Site Hazard Recognition and OSHA 10 Core Content; PPE, Lockout/Tagout, and Pre-Operation Inspections; First Aid, CPR, and Emergency Response on the Jobsite; Trade Math: Fractions, Decimals, Conversions, and Measurement; Blueprint Reading, Grade Stakes, and Site Plans; Technical Reading, Digital Tools, and Jobsite Communication; Career Readiness, NCCER Registry, and Credential Pathways.

What competent looks like. Identify and respond to construction-site hazards — including struck-by, caught-in/between, fall, and electrical — consistent with OSHA 10 Outreach training requirements and earn the OSHA 10 card. Perform trade math calculations involving fractions, decimals, unit conversion, area, volume, grade percentage, and slope ratio required for heavy equipment operation tasks. Read and interpret construction documents — including site plans, cut/fill diagrams, grade stakes, and equipment load charts — to extract information needed for safe machine operation. Apply lockout/tagout (LOTO), personal protective equipment (PPE) selection, and pre-operation inspection procedures in compliance with current OSHA standards for construction. Demonstrate professional communication skills — verbal radio protocol, written daily logs, and digital tool use — appropriate to a construction worksite environment. Create a personal career plan that identifies NCCER Registry enrollment steps, NCCCO application requirements, and a pathway from apprentice to journey-level heavy equipment operator.

Lessons · 7 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Construction Site Hazard Recognition and OSHA 10 Core Content30theoryLearners identify the four construction focus-four hazards and correctly classify and report at least ten site-specific hazards using OSHA 10 Outreach content.
  1. Instructor-led review of OSHA 10 modules covering fall protection, struck-by, caught-in/between, and electrical hazards; learners complete the official OSHA 10 Outreach training card requirements under an authorized OSHA Outreach trainer.
  2. Small-group hazard hunt using a set of construction-site photographs: each group identifies hazards in each image, assigns the correct OSHA focus-four category, and proposes a corrective action, then presents findings to the class.
  3. Case-study analysis of three real-incident summaries from OSHA fatality reports in the excavation and crane sectors; learners write a one-page root-cause analysis linking each incident to a missed hazard-recognition or PPE failure.
OSHA 10-Hour Construction Outreach Training materials (authorized trainer packet), OSHA Publication 3153 (Construction Industry Digest), construction-site hazard photograph sets, incident summary handouts, learner workbooksCompletion of all OSHA 10 Outreach module requirements as documented by the authorized trainer; written hazard-classification worksheet scored at 80% or higher; OSHA 10 wallet card issued upon satisfactory completion.
2PPE, Lockout/Tagout, and Pre-Operation Inspections20demoLearners select correct PPE for a given heavy-equipment task and perform a complete LOTO procedure and a machine pre-operation walk-around to a documented checklist with zero safety steps missed.
  1. Instructor demonstration of PPE categories — hard hat classes, high-visibility vest classes, hearing protection types, glove selection, and steel-toed footwear standards — followed by learners physically selecting and donning appropriate PPE for three simulated task scenarios (crane lift, dozer grading, trench excavation).
  2. Step-by-step LOTO demonstration using a training lockout kit on a simulated equipment energy-isolation point; learners then each perform the full six-step LOTO sequence independently while a partner checks each step against an OSHA-compliant LOTO checklist.
  3. Paired walk-around pre-operation inspection exercise using a wheeled loader or excavator (or scaled training mock-up if full equipment not yet available); learners complete a manufacturer-style inspection form covering fluid levels, hoses, tires/tracks, lights, backup alarm, and safety devices.
Assorted PPE samples (hard hats, vests, gloves, hearing protection, safety glasses), LOTO training kit with hasps and tags, OSHA 29 CFR 1910.147 reference handout, heavy equipment pre-operation inspection checklist (NCCER-aligned), wheeled loader or excavator for walk-around (or training mock-up)Learner independently completes LOTO procedure with zero steps omitted as scored on a binary checklist; pre-operation inspection form filled out with 100% of required fields addressed; PPE scenario matching scored at 80% or higher.
3First Aid, CPR, and Emergency Response on the Jobsite16labLearners perform hands-only and full CPR, use an AED trainer, and execute the emergency response sequence for three construction-specific injury scenarios to the standard required for an accepted first aid/CPR certification.
  1. American Red Cross– or American Heart Association–authorized CPR/AED course: instructor demonstrates adult, child, and infant CPR and AED use; learners practice on mannequins with real-time feedback devices and complete all required skills stations for certification.
  2. Scenario-based first aid stations covering crush injury and tourniquet application, heat-stroke recognition and cooling steps, and electrical-contact injury (no-touch rule, call-for-help protocol); learners rotate through stations in teams of three.
  3. Emergency action plan (EAP) exercise: each learner drafts a one-page EAP for a simulated heavy equipment worksite, identifying muster point, emergency contacts, nearest hospital route, and communication chain, then peer-reviews a classmate's plan against a provided rubric.
CPR mannequins with feedback indicators, AED trainer units, first aid kit (instructional), tourniquet training kits, scenario-card set (crush, heat, electrical), EAP template, American Red Cross or American Heart Association course materialsSuccessful completion of all CPR/AED skills stations to earn recognized first aid/CPR certification; scenario station performance scored pass/fail by instructor using a skills checklist (all critical steps must be performed correctly); EAP document scored at 75% or higher on the rubric.
4Trade Math: Fractions, Decimals, Conversions, and Measurement22theoryLearners solve construction math problems — including unit conversion, area, volume of cut/fill, and grade percentage — with 80% or higher accuracy on a timed trade-math assessment.
  1. Instructor-led worked examples connecting each math concept to a real heavy-equipment task: converting cubic yards to cubic feet for a fill calculation, computing percent grade using rise-over-run, and reading a tape measure to the nearest 1/8 inch; learners complete paired practice problems after each concept segment.
  2. Calculator and mental-math drill set of 40 problems drawn from excavation, grading, and material-quantity contexts; learners work individually, then compare and correct answers with a partner using an answer key, identifying error patterns in a self-assessment log.
  3. Real-data activity using a sample cut/fill plan: learners measure scaled distances on the plan, calculate earthwork volumes for two sections using the average-end-area method (conceptual level), and determine how many truck loads of material must be hauled based on a given truck capacity — documenting all work on a structured worksheet.
Scientific calculators, tape measures (25 ft), rulers, scale rule, NCCER Heavy Equipment Operations core math reference pages, cut/fill sample plan handout, trade math workbook (instructor-prepared problem sets)Timed 30-problem trade-math quiz covering all concepts introduced; passing score 80% or higher; learners who score below 80% receive targeted re-teaching and one retake opportunity.
5Blueprint Reading, Grade Stakes, and Site Plans22theoryLearners correctly interpret symbols, legend, scale, and elevation data on a construction site plan and extract cut/fill instructions from at least five grade stakes drawn or described in a realistic scenario.
  1. Systematic blueprint reading workshop: instructor introduces plan view, profile view, title block, scale, and standard civil-drawing symbols; learners identify and label ten features on a provided site-plan sample, then answer ten interpretation questions.
  2. Grade-stake decoding exercise using a set of twelve illustrated grade stakes with typical hub-and-tack notation (cut/fill depth, offset distance, slope indicator); learners decode each stake and record the required cut or fill operation in a table, then compare answers in small groups.
  3. Integrated site-plan activity: learners use a sample residential site-development plan to trace the proposed equipment path, identify no-dig utility corridors marked on the plan, note benchmark elevations, and write a brief operational summary explaining what a dozer operator would need to accomplish on that site.
Sample civil construction site plans (residential grading scale), grade-stake illustration handout set (12 stakes), engineer's scale rule, highlighters, NCCER Heavy Equipment Operations Levels 1–3 core module on site plans and grade reading, colored pencilsBlueprint-reading quiz of 20 questions (symbols, scale measurement, elevation reading) scored at 80% or higher; grade-stake decoding table checked for accuracy with 80% of stakes correctly interpreted.
6Technical Reading, Digital Tools, and Jobsite Communication20practiceLearners locate safety and operational information in equipment operator manuals, demonstrate basic GPS/grade-control display navigation on a simulator or screen mockup, and conduct a jobsite radio check-in using standard protocol with no communication errors.
  1. Operator-manual scavenger hunt: each learner receives a real or representative heavy equipment operator manual and a list of ten questions (e.g., location of the hydraulic filter service interval, load chart reference page, emergency shutdown procedure); learners locate and record the correct page and answer for each, practicing index and table-of-contents navigation.
  2. Digital tools orientation: instructor demonstrates the basic interface of a machine-control GPS grade display (using manufacturer tutorial video or live simulator if available) and a common construction project-management app for daily logs; learners navigate a guided walkthrough, entering a simulated daily production entry and locating a grade offset on the display.
  3. Radio communication drill: using a pair of two-way radios or a role-play script, learners practice standard jobsite radio protocol — call sign, message, over/out, phonetic alphabet for critical terms — in a simulated exchange between an equipment operator and a spotter, then write a one-paragraph daily log summarizing the fictional shift's work.
Heavy equipment operator manual (excavator or dozer, real or manufacturer-provided PDF), two-way radios or role-play script cards, GPS grade-control display simulator or instructional video, construction project-management app access (tablet or laptop), daily log templateOperator-manual scavenger hunt scored at 80% or higher (8 of 10 answers correct with correct page citation); radio drill assessed pass/fail by instructor using a protocol checklist (all required elements must be present); daily log entry reviewed for completeness and professional language.
7Career Readiness, NCCER Registry, and Credential Pathways18theoryLearners complete a personal career plan that correctly identifies the steps to enroll in the NCCER Registry, describes the NCCCO written and practical exam structure, and outlines a realistic 3-year pathway from entry-level operator to journey-level status.
  1. Panel discussion or recorded interviews with two or three working heavy equipment operators or foremen who share their credential journeys, including how NCCER registry records transferred between employers and how NCCCO certification affected their hire decisions; learners prepare at least three questions in advance and take structured notes.
  2. Credential mapping worksheet: learners research and document the NCCER Heavy Equipment Levels 1–3 credential structure (what each level covers, how the registry works, employer lookup process) and the NCCCO Crane operator certification categories and exam components (written core, written specialty, and practical), recording information on a structured template and citing official NCCER and NCCCO websites.
  3. Personal career plan document: each learner drafts a one-to-two-page career plan including their target operator specialty, credential timeline (when they plan to test for each credential), anticipated wages at entry and journey level using current regional data from a public labor source such as the Bureau of Labor Statistics Occupational Outlook Handbook, and two professional goals for the first year on the job.
NCCER official website access, NCCCO official website access, Bureau of Labor Statistics Occupational Outlook Handbook (construction equipment operators entry), career plan template, panel-guest bios or recorded video links, credential mapping worksheetCredential mapping worksheet reviewed for factual accuracy against official sources — all NCCER and NCCCO information must be correct; career plan scored on a rubric (completeness, realistic timeline, use of labor-market data) with a passing score of 75% or higher.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
OSHA 10 and Safety Knowledge ExamWritten exam25%80% or higher on the written exam; OSHA 10 card issued by authorized trainer upon completion of all required Outreach modulesA 50-question multiple-choice written exam covering OSHA focus-four hazards, PPE selection, LOTO procedures, pre-operation inspection steps, and emergency response protocols, drawn from OSHA 10 Outreach content and NCCER safety module material. Learners who do not pass on the first attempt receive targeted re-instruction and one retake opportunity within five school days.
Accuracy · Safety · Communication · Professionalism
Trade Math and Blueprint Interpretation ExamWritten exam25%80% or higherA 40-question timed written exam combining trade math problems (unit conversion, area, volume, grade percentage) and blueprint/grade-stake interpretation questions derived from the scenarios and problem types practiced in Lessons 4 and 5. Learners must show all calculation work for math problems; unsupported answers receive no credit even if numerically correct.
Accuracy · Safety · Communication · Professionalism
Personal Career and Communication PortfolioProject25%75% or higher on the rubric across all four sectionsLearners submit a portfolio containing their completed credential mapping worksheet, personal career plan, a sample daily log entry, and a one-page operator-manual reference summary identifying key safety and service sections in a real manual. The portfolio is scored on accuracy of credential information, quality of written communication, professional presentation, and completeness, using a four-section rubric provided to learners at the start of the course.
Accuracy · Safety · Communication · Professionalism
Safety Scenarios Oral DefenseOral / panel25%Satisfactory on all three scenarios (no critical safety steps omitted)The instructor presents each learner with three randomly selected construction-site scenarios — one involving a struck-by or caught-in hazard, one requiring LOTO application, and one requiring an emergency response decision — and asks four to six probing questions per scenario; learners must verbally explain the correct safety action and rationale within three minutes per scenario. Any omission of a life-safety-critical step (e.g., failing to name the LOTO sequence, failing to call 911 in an emergency) results in an unsatisfactory rating for that scenario and requires remediation and re-examination.
Accuracy · Safety · Communication · Professionalism
BLD-HEAV08-02 Trade course

Excavator Operation

55 hr · $1,140 COMPLIMENTARY

Students learn to safely pre-inspect, start, and operate a crawler excavator for trenching, grading, and material-handling tasks common on building and construction sites. Instruction integrates NCCER Heavy Equipment Level 1 and Level 2 excavator competencies, OSHA 10 hazard-recognition standards, and the precision control skills expected by hiring contractors. By course end each student has completed documented machine hours, passed a written knowledge exam, and demonstrated a live skills evaluation on a full-size excavator.

Outcomes
Course text

Students learn to safely pre-inspect, start, and operate a crawler excavator for trenching, grading, and material-handling tasks common on building and construction sites. Instruction integrates NCCER Heavy Equipment Level 1 and Level 2 excavator competencies, OSHA 10 hazard-recognition standards, and the precision control skills expected by hiring contractors. By course end each student has completed documented machine hours, passed a written knowledge exam, and demonstrated a live skills evaluation on a full-size excavator.

How the course runs. 5 blocks: Excavator Systems, Pre-Operation Inspection, and Safety Orientation; Controls Familiarization, Start-Up, Shut-Down, and Machine Travel; Excavation Fundamentals: Trenching, Spoil Management, and Soil Classification; Precision Grading, Grade Stakes, and Material Handling; Hazard Response, Underground Utilities, and Confined-Space Awareness.

What competent looks like. Perform a complete pre-operation inspection and daily maintenance walk-around on a crawler excavator, identifying and documenting all fluid levels, wear points, and safety devices before each operating session. Start, warm up, shut down, and safely park an excavator following manufacturer procedures and OSHA excavation and trenching requirements. Operate swing, boom, stick, and bucket controls with smooth, coordinated movements to excavate a level-bottom trench to specified dimensions within ±0.1 ft of grade. Recognize and respond to excavation hazards including cave-in risk, underground utilities, overhead clearances, and spoil-pile placement, applying correct protective systems. Read a simple cut-and-fill grade stake and adjust excavation depth accordingly using the machine's bucket and grade reference. Complete a machine-hours log, a daily inspection form, and a post-operation report that meet the documentation standard required by NCCER Level 1 performance profiles.

Lessons · 5 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Excavator Systems, Pre-Operation Inspection, and Safety Orientation10theoryGiven an excavator operator's manual and a blank inspection form, the student correctly identifies all major machine systems and completes a pre-operation inspection checklist with zero missed safety-critical items.
  1. Instructor-led walk-around of a static excavator: students label a diagram identifying undercarriage, swing bearing, boom, stick, bucket, hydraulic cylinders, cab, and counterweight, then compare answers against the OEM parts diagram.
  2. Students read the machine's operator manual sections on daily inspection intervals and fluid specifications, then fill out a manufacturer-style pre-operation checklist independently and peer-review each other's forms for completeness.
  3. Tabletop hazard-identification exercise: students review a set of 12 site photographs showing conditions such as unstable spoil piles, damaged hydraulic hoses, missing handrails, and improper grounding, classify each hazard by OSHA excavation standards, and present findings to the group.
Full-size crawler excavator (parked, engine off), OEM operator manual, blank pre-operation inspection forms, NCCER Heavy Equipment Level 1 module on excavators, OSHA 29 CFR Part 1926 Subpart P reference card, site-hazard photograph set, PPE (hard hat, safety glasses, hi-vis vest, steel-toed boots, gloves)Student submits a completed pre-operation checklist; instructor scores it against a 20-item answer key — pass is 18/20 (90%) with zero missed safety-critical items (fluid leaks, fire-suppression system, seat belt, horn, backup alarm).
2Controls Familiarization, Start-Up, Shut-Down, and Machine Travel12demoFollowing the OEM procedure, the student starts the excavator, performs a controlled warm-up, travels the machine in a straight line and through a 90-degree turn on level ground, and executes a safe shutdown — all within the time and safety limits set by the instructor.
  1. Instructor demonstrates full start-up sequence, instrument-panel checks, and hydraulic warm-up routine from the cab while students observe from the designated safety zone; students then individually repeat the sequence with instructor monitoring.
  2. Controlled travel drill on a flat practice pad: each student drives the excavator forward 50 ft, executes a controlled stop, pivots 90 degrees, and returns, while a classmate records deviations (track slippage, jerky movements, boundary crossings) on a peer-observation form.
  3. Emergency shutdown drill — instructor calls a simulated hydraulic-line failure during travel; student must apply correct emergency stop, lower attachments to ground, neutralize all controls, and set the safety lever before exiting cab; procedure is timed and critiqued against OEM steps.
Full-size crawler excavator with functioning instruments and backup alarm, traffic cones for boundary marking, stopwatch, peer-observation forms, OEM start-up/shut-down checklist, PPE (same as Lesson 1), spotter vests for ground personnelInstructor scores each student on a 15-step start/travel/shutdown rubric — pass is completion of all steps in correct sequence with no skipped safety steps; emergency shutdown must be completed within 30 seconds of the simulated alarm with all energy-isolation steps correct.
3Excavation Fundamentals: Trenching, Spoil Management, and Soil Classification13labThe student excavates a trench meeting specified dimensions (length, width, and depth within ±0.1 ft of target) while placing spoil at the OSHA-required minimum setback distance, demonstrating correct bucket-curl, stick-crowd, and swing sequencing.
  1. Pre-dig theory block (1 hour): instructor reviews OSHA soil-classification types (A, B, C), cave-in protective systems (sloping, shoring, trench box), and spoil-placement rules; students match soil samples and test descriptions to classification types on a worksheet.
  2. Guided trenching exercise: each student excavates an assigned 10-ft trench segment to a depth called by the instructor (typically 3–4 ft), using a string-line reference at the surface; instructor coaches boom-swing arc, bench-height management, and smooth bucket-crowd to minimize over-excavation.
  3. Spoil-management check: after the trench is open, students measure the distance from trench lip to spoil pile with a tape measure, verify the pile does not exceed a safe height per OSHA guidelines, and document findings on a lab log entry; any non-conforming pile must be repositioned before the student proceeds.
Full-size crawler excavator, tape measure (25 ft), string line and grade stakes, soil classification reference card (OSHA), trench box (on standby for demo), student lab log notebooks, instructor rubric for trench geometry, PPE plus face shield for soil ejection riskInstructor measures finished trench length, width, and depth at three points; all three depth readings must fall within ±0.1 ft of target; spoil setback must meet OSHA minimum; student's lab log entry must record all measurements — all three criteria must pass for lesson credit.
4Precision Grading, Grade Stakes, and Material Handling12practiceUsing cut-and-fill grade stakes as the only reference, the student grades a 20-ft x 20-ft pad to within ±0.15 ft of finish elevation and loads a minimum of five excavator-bucket cycles of material into a haul vehicle without spillage or equipment contact.
  1. Grade-stake reading exercise (indoor/classroom, 1 hour): students interpret a set of sample cut-and-fill stakes showing keel marks, hub elevations, and rod readings, then calculate the required cut or fill at each stake location — answers checked against a key before moving outside.
  2. Pad-grading practical: using the grade stakes set by the instructor, each student makes successive grading passes with the excavator — adjusting boom height and bucket angle in response to stake readings — until the pad surface elevation falls within tolerance; instructor spot-checks with a grade rod and level.
  3. Truck-loading cycle drill: a haul truck (or simulated dump-body target) is positioned beside the practice area; student performs five loaded-bucket swings over the truck body and releases material, keeping the bucket no more than 24 inches above the truck sides and avoiding contact; classmates tally any spillage or swings exceeding height limit on a tally sheet.
Full-size crawler excavator, pre-set grade stakes (cut/fill values prepared by instructor), grade rod and hand level, haul truck or simulated target, 25-ft tape measure, keel/lumber crayon for re-marking stakes, tally sheets, PPEPass requires: (1) at least 4 of 5 grade-rod readings within ±0.15 ft of target elevation; (2) all five loading cycles completed with zero equipment contact on the truck body; (3) spillage on no more than one of five swings — all three criteria must be met.
5Hazard Response, Underground Utilities, and Confined-Space Awareness8fieldGiven a simulated site with marked utility flags, excavation boundaries, and one introduced hazard scenario, the student identifies all utility conflicts, selects the correct hand-excavation zone, and demonstrates the proper response to a simulated underground utility strike without damage to the simulated line or personnel.
  1. 811 call-before-you-dig review and site walk: students review a site plan showing underground utilities, then walk the practice area to locate all color-coded flag markers (APWA color code); each student sketches the utility layout on a blank site plan and compares to the master — 100% flag identification required before machine is started.
  2. Hand-excavation tolerance-zone drill: instructor marks an 18-inch tolerance zone on each side of a flagged utility line; students excavate by machine to within 2 ft of the zone, then complete exposure by hand shovel, demonstrating correct technique to protect the line and document the as-found depth on a utility-conflict form.
  3. Simulated utility-strike scenario: instructor signals a 'strike' condition (audible alarm); student must immediately stop all bucket movement, leave the machine running (to avoid static discharge in gas-leak scenario), dismount safely keeping three points of contact, move to the designated assembly area, and report the incident to the 'supervisor' (instructor) using the required site-communication protocol; scenario is run twice and debriefed.
Practice site with pre-planted APWA-color-coded utility flags and buried conduit (non-energized), site plan with utility overlay, hand shovels, utility-conflict documentation forms, PPE plus high-visibility flagging tape, OSHA 29 CFR 1926 Subpart P quick-reference guide, incident-report form templateStudent must achieve 100% identification of utility flags on the sketch map before machine operation; hand-excavation zone must be respected with no bucket penetration inside 2 ft of any flag; simulated-strike response must include all six required steps (stop, keep running, dismount, three-point contact, assembly area, verbal report) — any missed step requires a repeat of the scenario before course credit is granted.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Excavator Written Knowledge ExamWritten exam25%70% or higher (minimum score); any question touching safety-critical procedures (cave-in protection, utility strike, OSHA compliance) must be answered correctly — a wrong answer on a safety-critical item requires remediation and retest regardless of overall score.A 50-question multiple-choice and short-answer exam covering machine systems, pre-operation inspection, OSHA excavation and trenching requirements (Subpart P), soil classification, hydraulic fundamentals, and safe operating procedures, aligned to NCCER Heavy Equipment Level 1 and Level 2 excavator knowledge areas. Students complete the exam individually, closed-book, in one sitting.
Standard met · Safety · Time · Quality/finish · Documentation
Excavator Operator Skills DemonstrationSkills demonstration45%Student must earn a 'satisfactory' rating on all safety behaviors (non-negotiable) and score 80% or higher on the combined task rubric across all four performance tasks; any 'unsatisfactory' on a safety item requires an immediate stop and a remediation session before re-evaluation.A live, scored performance evaluation conducted by the instructor using an industry-aligned rubric with four tasks: pre-operation inspection, start-up and shutdown sequence, trench excavation to grade, and loading a haul-truck target — mirroring the format and performance expectations of the NCCER Heavy Equipment Level 1 performance verification.
Standard met · Safety · Time · Quality/finish · Documentation
Machine Hours and Lab LogLog15%All required entries present and legible; no blank fields on any safety-critical item (fluid levels, defect notation, spoil setback distance); instructor signature on each entry — a log with more than two incomplete entries requires the student to redo those lab sessions.A bound operator's log maintained throughout the course that records the date, machine ID, fuel and fluid checks, observed defects, hours operated, tasks performed, and grade measurements for every operating session; the log format mirrors the daily record-keeping expected on a commercial construction site and supports the NCCER portfolio requirement.
Standard met · Safety · Time · Quality/finish · Documentation
Excavation Safety CheckSafety audit15%100% — every item on the 12-point safety checklist must be satisfied; any single failure stops the evaluation and requires documented remediation before the student can be cleared for unsupervised practice and externship placement.An unannounced, real-time observation conducted by the instructor during one of the lab or field lessons: the evaluator uses a 12-point checklist covering PPE compliance, pre-start lockout/tagout awareness, ground-personnel positioning, three-point contact during mount/dismount, seat-belt use, travel-alarm confirmation, and spoil-placement verification — designed to replicate a jobsite safety audit.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-HEAV08-03 Trade course

Loader Operation

55 hr · $1,140 COMPLIMENTARY

Students learn to safely operate wheel loaders and track loaders on construction sites, covering pre-operation inspection, machine controls, loading and dumping cycles, stockpile management, and truck-loading techniques. Instruction integrates NCCER Heavy Equipment Level 1 and Level 2 loader competencies and reinforces OSHA 10 site-safety expectations throughout. Upon completion, students can perform productive, safe loader work under the supervision standards typical of entry-level employment.

Outcomes
Course text

Students learn to safely operate wheel loaders and track loaders on construction sites, covering pre-operation inspection, machine controls, loading and dumping cycles, stockpile management, and truck-loading techniques. Instruction integrates NCCER Heavy Equipment Level 1 and Level 2 loader competencies and reinforces OSHA 10 site-safety expectations throughout. Upon completion, students can perform productive, safe loader work under the supervision standards typical of entry-level employment.

How the course runs. 5 blocks: Loader Fundamentals: Systems, Pre-Operation Inspection, and Site Safety; Controls Familiarization, Startup/Shutdown, and Basic Machine Movement; The Loading Cycle: Crowd, Lift, Carry, and Dump; Truck Loading, Payload Estimation, and Working Near Site Hazards; Slope Operation, Machine Care on the Job, and Competency Review.

What competent looks like. Perform a complete pre-operation inspection of a wheel loader or track loader using the manufacturer's walk-around checklist and document findings accurately. Demonstrate safe loader startup, shutdown, and travel procedures including tramming on slopes, backing, and operating near site hazards. Execute a full loading cycle—crowd, lift, carry, and dump—achieving proper bucket fill, minimizing spillage, and meeting a target cycle time. Load trucks to a specified payload using visual and scale feedback without exceeding the truck's rated capacity. Identify and apply correct load-and-carry distances, travel speeds, and bucket positions to protect the machine and personnel. Complete all loader tasks while complying with OSHA 10 site-safety requirements, including PPE, spotters, and overhead-hazard clearance.

Lessons · 5 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Loader Fundamentals: Systems, Pre-Operation Inspection, and Site Safety10theoryStudents will identify the major mechanical, hydraulic, and electrical systems of a wheel loader, complete a manufacturer walk-around inspection, and explain how OSHA 10 general industry and construction safety requirements apply to loader operations.
  1. Lecture and labeled-diagram exercise: students label a loader cutaway identifying the articulation joint, hydraulic cylinder circuit, torque-converter transmission, ROPS/FOPS cab structure, and cooling system; quiz follows immediately.
  2. Walk-around inspection drill using an OEM operator's manual inspection checklist—students work in pairs, one inspecting and one recording findings on a paper deficiency log, then swap roles on a second machine.
  3. Classroom case-study discussion of three loader-related incident reports (tip-over, overhead-line strike, struck-by); students identify which OSHA 10 Subpart topics apply and what PPE and administrative controls would have prevented each incident.
Wheel loader (CAT 950 or equivalent) and track loader on the yard; OEM operator's manual; NCCER Heavy Equipment Operations Level 1 module; OSHA 29 CFR 1926 Subpart O reference card; pre-operation inspection checklist forms; PPE (hard hat, safety glasses, hi-vis vest, steel-toed boots, gloves)Students independently complete a walk-around inspection form with no more than one missed deficiency item on a machine the instructor has pre-set with three known discrepancies; pass = correctly identifying at least 2 of 3 planted deficiencies and zero missed critical safety items (fluid leaks, tire/track damage, ROPS integrity).
2Controls Familiarization, Startup/Shutdown, and Basic Machine Movement10demoStudents will correctly identify and operate all cab controls, execute a safe engine startup and shutdown sequence, and travel the loader through a defined course at low speed without striking cones or exceeding posted travel speed.
  1. Instructor demonstration in the cab: walk students through every control (joystick or pilot-lever hydraulic controls, transmission direction/gear selector, differential lock, parking brake, secondary steering test, work lights, and horn); students narrate back the function of each control from the observer position before rotating into the seat.
  2. Supervised startup and shutdown practice—each student performs three consecutive startup-to-shutdown cycles following the OEM checklist sequence while the instructor evaluates against a scored checklist; errors are debriefed immediately.
  3. Cone-course travel exercise on a flat, clear yard: students drive forward through a 10-cone slalom at first gear, stop at a marked line, reverse to start, and repeat; instructor times each run and debriefs bucket height (must remain in carry position, approximately 12–18 inches off ground) and mirror use.
Wheel loader with functioning backup alarm and mirrors; cone course materials (10 traffic cones, painted stop line); OEM operator's manual; NCCER Heavy Equipment Level 1 controls reference card; two-way radio for instructor-student communication; PPE as aboveEach student completes three out-and-back cone-course passes without striking a cone, stalling the engine, or raising the bucket above carry position; startup and shutdown checklist scored at 90% or higher (all critical steps—park brake, hydraulic lockout, key sequence—must be correct).
3The Loading Cycle: Crowd, Lift, Carry, and Dump15labStudents will execute a complete wheel loader production cycle—approach, crowd into material, lift to carry height, travel to dump point, and dump into a designated target—achieving a bucket fill factor of 90% or greater with fewer than two spills per session.
  1. Instructor demo at a prepared loose-material stockpile (sand or gravel): demonstrate the J-approach, angled attack, crowd pressure application, tilt-back for full bucket, carry position travel, controlled dump into a windrow target, and return; students observe and take notes on a provided observation form.
  2. Supervised repetition block—each student completes a minimum of 15 full cycles into a dump truck silhouette target (marked area on ground); instructor evaluates approach angle, bucket fill factor (visually assessed as near-level full), carry height, dump accuracy, and total cycle time, recording each cycle on a tally sheet.
  3. Peer review and self-assessment: students review video footage (tablet-mounted camera on the machine) of their own cycles to identify one technique improvement; each student writes a one-paragraph correction plan that the instructor approves.
Wheel loader; prepared stockpile of sand or 3/4-inch gravel (minimum 50 cubic yards); dump truck silhouette target or retired truck body; tablet with video recording capability; cycle-time stopwatch; NCCER Heavy Equipment Level 2 loader production module; bucket fill-factor reference chart; PPE as aboveOver 15 observed cycles, student achieves a visual bucket fill factor of 90% or greater on at least 12 cycles, records fewer than 2 material spills during travel, and dumps within the target boundary at least 11 of 15 times; instructor tally sheet must show these counts to pass.
4Truck Loading, Payload Estimation, and Working Near Site Hazards12fieldStudents will load a haul truck to within 10% of its rated payload using a combination of visual bucket estimation and on-site scale or payload-monitoring data, while maintaining required clearances from overhead lines, other workers, and structures.
  1. Payload math exercise in the field: students calculate target number of loader passes needed to reach a given truck payload (rated payload ÷ estimated bucket payload = passes); each student presents their calculation to the instructor before approaching the truck, and adjusts for actual fill factor observed in Lesson 3.
  2. Live truck-loading scenario: a haul truck is positioned in the yard; students load it to a target payload in a timed exercise; instructor acts as spotter and evaluates approach angle to truck, tail-swing clearance, bucket position over the truck bed (no contact with cab protector unless intentional design), and loading balance front-to-back.
  3. Hazard-avoidance obstacle course: temporary orange flags simulate overhead power-line boundaries and pedestrian zones; students must pause, assess, and obtain instructor clearance (simulating spotter protocol) before operating within the flagged corridors, reinforcing OSHA 10 struck-by and electrical-hazard standards.
Wheel loader; haul truck (10-ton minimum capacity or yard equivalent); portable payload scale or OEM payload monitoring display; overhead-hazard flags and boundary tape; NCCER Heavy Equipment Level 2 truck-loading module; payload calculation worksheet; OSHA 10 electrical and struck-by reference cards; PPE as above plus spotter vestStudent loads the truck to within 10% of the instructor-specified target payload on two consecutive attempts without contacting the truck cab or exceeding any simulated hazard boundary; payload calculation worksheet must be completed and accurate to within 5% before the student may begin loading.
5Slope Operation, Machine Care on the Job, and Competency Review8practiceStudents will safely operate a loader on a graded slope of at least 10%, perform a proper end-of-shift service check including fluid top-off if needed, and demonstrate integrated loader operation competency across all prior lesson skills in a scored capstone run.
  1. Slope travel and loading drill on the school's graded pad or an earthen ramp: instructor demonstrates travel direction (always face uphill when loaded, travel straight up and down, no sharp turns on grade), then each student completes six uphill-loaded and six downhill-empty passes; common errors such as bucket too high on slope, turning on grade, and coasting with transmission in neutral are identified and corrected in real time.
  2. End-of-shift service walk using the OEM daily maintenance checklist: students check engine oil, hydraulic fluid, coolant level (cold check), tire pressure or track tension, and grease points; each student completes a written shift-end log entry acceptable for a real job-site daily record.
  3. Integrated competency run: each student completes a scored 10-cycle production sequence that combines pre-op inspection, startup, travel on the flat course, three slope passes, five truck-loading cycles to a stated payload, and shutdown; instructor scores using the program's loader competency rubric covering safety, technique, productivity, and documentation.
Wheel loader; graded slope or earthen ramp (minimum 10% grade); grease gun and basic fluid supplies; OEM daily maintenance checklist; loader competency rubric (program form); haul truck or target zone; PPE as above; first-aid kit at field stationStudent scores 80% or higher on the integrated competency rubric (safety behaviors weighted at 40% of rubric; a single critical safety violation—entering a rollover zone, no seatbelt, bucket raised above carry on slope—results in automatic stop and lesson repeat); shift-end log must be complete and legible to pass.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Loader Systems and Safety Knowledge ExamWritten exam25%75% or higher (all questions in the OSHA/site-safety section must be answered correctly to pass regardless of overall score)A 50-question written exam drawn from NCCER Heavy Equipment Level 1 and Level 2 loader module knowledge checks, covering machine systems, pre-operation inspection criteria, loader controls, loading-cycle principles, payload calculation, slope-operation rules, and OSHA 10 construction-site safety requirements applicable to loader work. Questions match the style and content areas of NCCER written assessments to directly prepare students for credentialing.
Standard met · Safety · Time · Quality/finish · Documentation
Loader Operation Skills DemonstrationSkills demonstration45%Student must score 80% or higher on the program skills rubric; any critical safety violation stops the assessment and requires remediation before a re-attemptIn a single observed session, the student performs a pre-operation inspection, executes a startup sequence, completes 10 full production cycles including truck loading to a stated payload, operates on the slope course, and performs a proper shutdown and shift-end log—all scored by the instructor on the program's loader competency rubric aligned to NCCER Heavy Equipment performance profile criteria.
Standard met · Safety · Time · Quality/finish · Documentation
Loader Lab LogLog15%All 15 required lab sessions documented with instructor initials; no more than one entry returned for correction; final narrative reflection approved as satisfactory by instructorStudents maintain a running lab log throughout the course documenting each practice session: date, equipment operated, skills practiced, cycle counts, observed deficiencies, and one self-identified improvement goal per session. The log culminates in a one-page written reflection connecting classroom safety content to field experience, demonstrating the habit of documentation expected on credentialed worksites and in NCCER Registry reporting.
Standard met · Safety · Time · Quality/finish · Documentation
Loader Safety Compliance CheckSafety audit15%Zero critical violations observed; 100% of required PPE items worn and all required pre-operation steps completed in correct orderThe instructor conducts an unannounced spot check during one of the student's unsupervised practice rotations, evaluating PPE use, pre-operation inspection completion, seatbelt use while in the operator's seat, bucket position during travel, and proper shutdown procedure. This mirrors the kind of OSHA compliance evaluation a student will face on a credentialed worksite and reinforces the OSHA 10 site-safety behaviors assessed under that credential.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-HEAV08-04 Trade course

Dozer Operation

55 hr · $1,140 COMPLIMENTARY

Students learn to safely operate crawler dozers to perform clearing, grubbing, rough grading, and backfilling tasks common to commercial and residential construction sites. Instruction covers machine systems, blade and ripper controls, slope and grade awareness, and production techniques aligned with NCCER Heavy Equipment Operations Level 1–2 competencies. Emphasis is placed on pre-shift inspection, OSHA-compliant safe operation, and reading simple grade stakes to meet field-ready employer expectations.

Outcomes
Course text

Students learn to safely operate crawler dozers to perform clearing, grubbing, rough grading, and backfilling tasks common to commercial and residential construction sites. Instruction covers machine systems, blade and ripper controls, slope and grade awareness, and production techniques aligned with NCCER Heavy Equipment Operations Level 1–2 competencies. Emphasis is placed on pre-shift inspection, OSHA-compliant safe operation, and reading simple grade stakes to meet field-ready employer expectations.

How the course runs. 5 blocks: Dozer Systems, Inspection, and Safe Start-Up; Controls, Drive Systems, and Basic Machine Movement; Blade Techniques: Clearing, Pushing, Slot Dozing, and Backfilling; Grade Reading, Slope Safety, and Hazard Awareness; Shutdown, Maintenance Handoff, and Operator Documentation.

What competent looks like. Perform a complete pre-shift walk-around inspection and engine start-up/shut-down sequence on a crawler dozer, identifying and documenting any deficiencies before operating. Demonstrate safe blade and ripper control to accomplish straight pushing, side-casting, slot dozing, and backfilling passes within reasonable grade tolerance on a prepared course. Identify and describe the major mechanical, hydraulic, and undercarriage systems of a crawler dozer, explaining how each system failure affects safe operation. Read basic grade stakes and laser level readings to set blade elevation and achieve a specified rough-grade elevation on a short practice pad. Apply OSHA-compliant hazard controls including slope limits, overhead-line clearance, and rollover protective structure (ROPS) requirements during all practical exercises. Complete an accurate operator daily inspection log and a simple production time record, demonstrating the documentation habits expected by commercial employers.

Lessons · 5 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Dozer Systems, Inspection, and Safe Start-Up10theoryStudents will identify the major mechanical, hydraulic, electrical, and undercarriage components of a crawler dozer and complete an NCCER-aligned pre-shift inspection checklist with zero missed safety items.
  1. Instructor-led walk-around of a parked dozer: students label a blank component diagram identifying the final drives, track frames, blade lift and tilt cylinders, ROPS/FOPS cab, fuel and hydraulic service points, and ripper assembly.
  2. Students practice the full cab entry and exit procedure (three-point contact, seatbelt, ROPS awareness), then work through the manufacturer's pre-operation checklist item by item on the actual machine, recording findings on the NCCER Daily Inspection Log form.
  3. Tabletop scenario exercise: instructor presents six photographs of dozer defects (cracked track pad, low hydraulic fluid, damaged blade cutting edge, missing ROPS decal, leaking fuel line, broken backup alarm); students classify each defect as 'operate with caution,' 'report and repair before operating,' or 'red-tag—do not operate' and justify their decisions in a short written response.
Crawler dozer (D6-class or equivalent), manufacturer operator manual, NCCER Heavy Equipment Operations L1 module handouts, blank component diagram worksheets, NCCER Daily Inspection Log forms, PPE (hard hat, safety glasses, high-visibility vest, steel-toed boots, gloves), whiteboardStudent correctly identifies all labeled components on diagram (≥80%) and completes the physical inspection checklist with zero missed critical safety items; any missed critical item requires a full repeat of the inspection with instructor observation before proceeding.
2Controls, Drive Systems, and Basic Machine Movement12practiceStudents will demonstrate smooth, controlled forward and reverse travel, pivot and counter-rotation turns, and proper speed and gear selection on a defined practice course without striking cones or exceeding safe slope limits.
  1. Instructor demonstration in cab with students observing via external camera or in sequence: operate single-lever or dual-lever steering, demonstrate differential steering versus counter-rotation, explain track tension adjustment indicator, and show effect of blade height on machine balance during travel.
  2. Each student completes a cone-marked travel circuit (straight runs, 90-degree turns, reverse to a marked stop box) at low speed, with instructor riding along for first two passes and evaluating from outside for subsequent passes; errors are logged on a standardized skills observation sheet.
  3. Classroom debrief using NCCER module content: students answer ten comprehension questions covering torque converter operation, planetary gear final drives, idler and sprocket wear indicators, and correct procedure for parking on a slope; class reviews answers together.
Crawler dozer, traffic cones, skills observation sheet, NCCER Heavy Equipment Operations L1-L2 module texts, slope angle reference card, PPE as above, radio or hand-signal flag set for spotter practiceStudent completes three consecutive circuits meeting all of the following: no cone contact, smooth directional changes, correct use of blade as counterweight on simulated slope section, and no abrupt track spin; assessed on skills observation rubric with a pass score of 80% of scored items correct.
3Blade Techniques: Clearing, Pushing, Slot Dozing, and Backfilling16labStudents will execute straight-push clearing passes, slot-dozing for maximum production, side-casting, and backfilling a trench section using correct blade angle, pitch, and lift height, with blade loads that do not stall the torque converter.
  1. Instructor demonstrates each blade technique on a prepared dirt area—straight push to windrow, angled blade for side-cast, slot-dozing (using a previously formed slot to reduce spillage), and backfilling a marked 2-foot-deep trench—while narrating control inputs aloud; students observe and record key control actions on a technique card.
  2. Students rotate through four marked work stations on the practice site (clearing a brushy section, pushing material to a windrow, slot dozing a 40-foot run, backfilling a pre-dug trench) with a target of two supervised passes at each station; instructor evaluates blade load control, spillage, and finish quality using a rubric.
  3. After field time, students complete a production log entry recording estimated cubic yards moved, time per pass, and fuel used, then compare their numbers against a simple productivity formula discussed in the Universal Core math module and identify one technique adjustment that would improve output.
Crawler dozer, prepared earthwork practice site with windrow, trench, and clearing area, laser level or grade rod for visual reference, production log forms, NCCER Heavy Equipment Operations L2 module content on earthmoving techniques, tape measure, PPE as aboveSkills rubric scored by instructor: student achieves passing marks (≥80%) on blade load control (no repeated torque-converter lugging), windrow straightness (within 1 foot of target line), and trench backfill compaction passes (correct number of passes per instructor specification); production log entry is complete and math is verifiable.
4Grade Reading, Slope Safety, and Hazard Awareness10fieldStudents will read simple cut/fill grade stakes and a laser level rod to position the blade within a specified rough-grade tolerance, and identify and respond correctly to at least four site-specific hazards including overhead utilities, underground utility flags, and slope rollover risk.
  1. Field exercise: instructor sets a simple rough-grade pad assignment with grade stakes marked for cut and fill; students interpret the stakes, plan their push direction, and complete three grading passes, checking blade elevation against a laser level reading after each pass and adjusting accordingly.
  2. Hazard identification walk: students walk a simulated site perimeter where the instructor has placed overhead-line markers, buried-utility flags, a soft-shoulder tape line, and a marked no-go slope (set to represent a grade at the manufacturer's maximum operating slope); students complete a site hazard checklist and explain required controls verbally to the instructor.
  3. OSHA 10 integration discussion: instructor leads a 30-minute structured review of OSHA requirements relevant to dozer work—powered industrial equipment, struck-by and rollover hazards, lockout/tagout when a machine must be parked for service, and requirements for overhead line clearance distances; students answer five scenario questions in writing.
Grade stakes (pre-marked by instructor), laser level and receiver rod, tape measure, site hazard checklist form, OSHA 10 reference materials (authorized OSHA Outreach trainer materials), overhead line clearance reference card, buried utility flags, PPE as aboveGrade tolerance check: final pad surface elevation measured at six points; student passes if four of six points are within ±0.1 foot of target grade. Hazard checklist: student must identify all four planted hazards and state correct control for each; missing any life-safety hazard (overhead line, rollover slope) requires immediate remediation and recheck.
5Shutdown, Maintenance Handoff, and Operator Documentation7demoStudents will perform a complete end-of-shift shutdown, park the dozer safely on level ground with blade lowered and all controls neutralized, complete an NCCER-format operator log, and communicate a deficiency report clearly in written and verbal form to a simulated maintenance handoff.
  1. Each student independently parks the dozer at the end of a simulated shift: cooling-down idle period, blade and ripper lowered to ground, all controls in park or neutral, cab secured, key removed; instructor scores each step on a shutdown checklist without prompting.
  2. Students complete a full operator shift log covering hours operated, fuel added, deficiencies observed during the day (instructor has pre-seeded one hydraulic fluid low-level condition and one track-pad crack for students to document), and a signature block; logs are reviewed for completeness and accuracy.
  3. Role-play maintenance handoff: student verbally briefs a classmate acting as the next-shift operator or mechanic on the machine's status, using the completed log as a guide; instructor evaluates clarity, completeness, and whether the student correctly flags the seeded deficiencies as requiring repair before next shift.
Crawler dozer, NCCER Daily Inspection and Operator Log forms, pen, clipboard, pre-seeded deficiency cue cards used by instructor, shutdown procedure checklist, PPE as aboveShutdown checklist: all steps completed in correct order with zero safety steps missed (blade down, controls neutral, key removed) — any missed safety step is an automatic fail requiring full repeat. Operator log: rated complete and accurate if both seeded deficiencies are documented with location, description, and recommended action; a score of ≥80% on log accuracy rubric is required.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Dozer Systems and Safety Knowledge ExamWritten exam25%70% correct (28 of 40 questions); any question from the OSHA/safety subset (10 questions) requires 80% to pass that subset independentlyA 40-question written exam covering dozer component identification, hydraulic and drive system function, pre-shift inspection procedures, OSHA hazard controls for dozer operation, slope and rollover limits, and operator documentation requirements, mapped to NCCER Heavy Equipment Operations Level 1–2 written exam content areas.
Standard met · Safety · Time · Quality/finish · Documentation
Practical Skills DemonstrationSkills demonstration45%Pass on all five required task stations; a single failed station may be retried once after documented remediation; two failures on any station results in course failure pending instructor reviewInstructor evaluates each student on five timed task stations — pre-shift inspection, controlled travel course, straight-push clearing, slot-dozing production pass, and trench backfill — using a standardized skills rubric aligned to NCCER Heavy Equipment Operations performance profile criteria; each station is scored pass/fail based on safety compliance, machine control, and finished work quality.
Standard met · Safety · Time · Quality/finish · Documentation
Operator Daily Log PortfolioLog15%≥80% average score across all submitted logs; any log missing a safety deficiency entry when a deficiency was present in the lesson earns a zero for that entry and must be resubmittedStudents submit the complete set of NCCER-format operator daily inspection and shift logs completed across all lab and field lessons, reviewed for accuracy of component checks, deficiency description quality, fuel and hour records, and legibility; the portfolio demonstrates the documentation habit required by commercial employers and supports NCCER Registry credit.
Standard met · Safety · Time · Quality/finish · Documentation
End-of-Course Safety Performance CheckSafety audit15%100% compliance on all life-safety items (PPE worn, ROPS/seatbelt used, blade lowered at shutdown, no unauthorized slope operation, correct hazard response); any life-safety failure stops the check immediately and requires a full remediation plan before the student may continueA final unannounced observation conducted by the instructor during the last scheduled lab or field session in which the student is rated on continuous compliance with all course safety rules — PPE, machine guarding, pre-operation inspection completion, response to a planted site hazard, and correct shutdown — with results recorded on the program safety compliance form required for course completion.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-HEAV08-05 Trade course

Motor Grader Operation

55 hr · $1,140 COMPLIMENTARY

Students learn to safely operate a motor grader to establish grade, shape ditches, maintain haul roads, and finish subgrade to specified tolerances on construction sites. Instruction covers machine systems, blade control techniques, site plan interpretation, and grading math, all aligned to NCCER Heavy Equipment Level 1-3 performance objectives. Emphasis is placed on pre-operation inspection, lockout/tagout procedures, and OSHA 10 hazard recognition throughout every lesson.

Outcomes
Course text

Students learn to safely operate a motor grader to establish grade, shape ditches, maintain haul roads, and finish subgrade to specified tolerances on construction sites. Instruction covers machine systems, blade control techniques, site plan interpretation, and grading math, all aligned to NCCER Heavy Equipment Level 1-3 performance objectives. Emphasis is placed on pre-operation inspection, lockout/tagout procedures, and OSHA 10 hazard recognition throughout every lesson.

How the course runs. 5 blocks: Grader Systems, Pre-Operation Inspection, and Site Safety; Safe Startup, Shutdown, Machine Travel, and OSHA Hazard Controls; Blade Control Fundamentals and Single-Pass Cutting; Grade Staking, Plan Reading, and Achieving Design Elevation; Roadway Shaping: Crown, Ditch, and Capstone Grading Project.

What competent looks like. Perform a complete pre-operation inspection and daily maintenance check on a motor grader using the manufacturer's operator manual and NCCER inspection standards, identifying and reporting any deficiencies before operating. Demonstrate safe startup, shutdown, and travel procedures including proper PPE selection, spotter communication, and berm and overhead hazard awareness consistent with OSHA general industry and construction safety standards. Control all grader blade functions—articulation, circle rotation, blade angle, blade tilt, and moldboard side-shift—to cut, move, and spread material to a specified grade within accepted industry tolerance. Read and interpret a site grading plan, locate cut/fill grade stakes, and use a grade rod and hand level or digital grade display to achieve finish subgrade within plus or minus 0.1 foot of design elevation. Shape a roadway cross-section including crowned travel surface and v-ditch or flat-bottom ditch to plan dimensions, demonstrating smooth multi-pass sequencing and proper blade overlap. Complete a grading lab log documenting machine hours, pre-op findings, blade settings used, and elevation checks at required stations, demonstrating technical writing skills valued by employers and required for NCCER Registry documentation.

Lessons · 5 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Grader Systems, Pre-Operation Inspection, and Site Safety10theoryStudents will identify all major motor grader components and systems, complete a written pre-operation inspection checklist to manufacturer and NCCER standards, and correctly describe at least five site hazards relevant to grader operation.
  1. Instructor-led walkthrough of a parked grader: students label a machine diagram identifying the tandem drive axle group, front axle lean, circle and drawbar assembly, moldboard, scarifier, articulation joint, blade lift cylinders, cab controls, and hydraulic lines; pairs quiz each other using a blank diagram.
  2. Students individually complete a printed pre-operation inspection checklist (fluid levels, tire or track condition, lights, horn, ROPS/FOPS integrity, fire extinguisher, mirrors, blade hardware, hydraulic leaks) on the actual machine, recording findings and flagging one deliberately seeded deficiency planted by the instructor.
  3. Hazard identification exercise: instructor presents ten photographs of active grader work zones; students write the hazard type (overhead utility, unstable embankment, traffic, blind spot, soft ground, bystander proximity, etc.) and the corresponding OSHA 10 control measure for each, then discuss answers as a class.
Motor grader (parked, engine off), manufacturer's operator manual, NCCER Heavy Equipment Operations Level 1 trainee guide, pre-operation inspection checklist form, machine diagram worksheet, hazard photo set, whiteboardStudents must correctly identify all major component groups on the diagram (no more than two errors) and flag the seeded deficiency on the inspection checklist; written hazard exercise scored at 80% or higher to proceed.
2Safe Startup, Shutdown, Machine Travel, and OSHA Hazard Controls10demoStudents will demonstrate the manufacturer's startup and shutdown sequence, perform low-speed travel on a flat course with correct mirror use and spotter signals, and verbally identify lockout/tagout application points on the grader.
  1. Instructor demonstrates full startup sequence (pre-start check, seat belt, park brake confirmation, neutral verification, controlled warm-up, systems check of steering, brakes, and blade response) and shutdown sequence (blade lowering, park brake set, engine cool-down, key removal) while narrating each step; students follow along with a sequencing card and note any step they missed.
  2. Students take turns traveling the grader through a marked cone course on level ground at low speed, practicing forward and reverse, proper mirror scanning, and responding to hand signals from a designated spotter; instructor evaluates each student using a travel skills checklist emphasizing smooth steering, brake use, and awareness of machine tail-swing.
  3. Classroom debrief: students locate and tag (with clip-on labels) the energy isolation points on the parked machine where lockout/tagout would be applied before a maintenance task such as changing a blade cutting edge; they write a four-step LOTO sequence in their lab log and compare with a published procedure.
Motor grader, cone course on practice pad, spotter flag and hand-signal reference card, travel skills checklist, lockout/tagout tags and hasp set, manufacturer service manual (LOTO section), student lab logsStartup and shutdown sequence must be performed in correct order with zero safety steps omitted (park brake, neutral, seat belt) as observed by instructor; travel course completed without striking cones and with correct responses to all spotter signals; LOTO sequence written correctly at 100% for all four steps.
3Blade Control Fundamentals and Single-Pass Cutting12practiceStudents will independently operate all blade control functions—lift, lower, side-shift, circle rotation, blade angle, blade tilt, and articulation—to make a controlled single-pass cut on a prepared material strip, achieving a smooth, consistent surface with visible machine marks no deeper than half an inch from plan.
  1. Slow-roll blade familiarization drill: while the grader moves at its slowest working speed on a flat material pad, students practice each blade control axis in isolation (lift only, side-shift only, circle rotation only) per instructor call, developing independent hand coordination before combining inputs; instructor rides observer seat and provides immediate verbal coaching.
  2. Single-pass cutting exercise on a 200-foot loose gravel strip: students make one full pass with blade angled 45 degrees to windrow material to the right, then return and spread it back, focusing on consistent blade depth, smooth entry and exit, and keeping the machine tracking straight; each student makes three consecutive passes and receives peer and instructor feedback after each.
  3. Post-exercise analysis: students measure the cut surface at five marked stations using a 10-foot straightedge and report the maximum deviation; they record blade settings used (angle, tilt, circle position) and surface result in their lab log and identify which adjustment would improve the next pass.
Motor grader, 200-foot prepared gravel strip on practice pad, 10-foot aluminum straightedge, measuring tape, blade control reference chart, student lab logs, PPE (hard hat, safety vest, steel-toe boots, gloves)Surface deviation at all five stations must be within one inch of a straight plane; lab log entries must record actual blade settings and a specific corrective action; instructor observes and scores blade control coordination using a rubric requiring smooth, deliberate inputs with no abrupt oversteering—minimum score 75%.
4Grade Staking, Plan Reading, and Achieving Design Elevation13labStudents will read a simple grading plan, locate and interpret cut/fill grade stakes on a practice site, and operate the grader to bring a 100-foot subgrade section to within plus or minus 0.1 foot of design elevation as verified by rod and level checks.
  1. Classroom session on grading math and plan reading: students calculate cut and fill volumes for three cross-sections using average end area, convert between decimal feet and inches for staking, and read a two-sheet site grading plan to identify benchmark, design elevation, and slope callouts; instructor works one example; students complete two independently.
  2. Grade stake interpretation field exercise: instructor sets a row of eight grade stakes (blue tops for cut, red for fill) across the practice pad with offset lath; students read each stake, record the cut or fill amount, and sketch the existing versus design cross-section on graph paper before any grading begins.
  3. Grading-to-grade lab: each student operates the grader to achieve design elevation on a 100-foot section, making multiple passes as needed; after each two passes the student stops, checks three stations with a grade rod and hand level (or digital receiver if available), and adjusts blade depth accordingly; final check is performed by the instructor and recorded.
Motor grader, 100-foot practice grading section with stakes set by instructor, grade rod, hand level or laser receiver, 100-foot tape, site grading plan (two sheets), graph paper, calculator, student lab logs, grade stake color reference guideAll three instructor-verified elevation checks must be within plus or minus 0.1 foot of design elevation; grading math worksheet must be 80% correct; stake interpretation sketch must correctly identify cut versus fill direction at all eight stations.
5Roadway Shaping: Crown, Ditch, and Capstone Grading Project10fieldStudents will shape a 150-foot road section to a specified crowned cross-section and an adjacent v-ditch to plan dimensions through a multi-pass sequence, then complete and submit a finalized lab log documenting the full grading operation.
  1. Instructor demonstration of the crown-building sequence: first pass establishes centerline, subsequent passes pull material from edges toward center, final finish pass uses a low blade angle and light cut to smooth the crown; students observe from the cab observer seat, record the number and purpose of each pass type, and ask clarifying questions before operating.
  2. Student field operation: each student independently grades the 150-foot section, beginning with a rough cut pass to establish rough crown, then ditch formation passes on one side to achieve the specified v-ditch dimensions (instructor-defined depth and side slopes), followed by a finish pass on the travel surface; instructor evaluates multi-pass planning, blade overlap, and machine positioning relative to the ditch line.
  3. Documentation and debrief: students complete the final pages of their lab log, including total machine hours operated during the course, pre-op findings from each session, blade settings used for crown and ditch passes, elevation check results from Lesson 4, and a written reflection on one technique that improved and one that still needs practice; class discusses how these skills align to NCCER Heavy Equipment performance tasks.
Motor grader, 150-foot practice road section with ditch area prepared, grade stakes and lath, 50-foot tape, cross-slope level or smart level app on tablet, 10-foot straightedge, student lab logs (complete packet), NCCER Heavy Equipment Operations trainee guideCrown cross-slope must be within 0.5 percent of specified design slope at three measured points; v-ditch depth and side-slope must match plan dimensions within one inch; lab log reviewed for completeness and accuracy—all sections filled, elevation data consistent with field measurements, reflection substantive; overall field performance scored by instructor rubric at 75% or higher to pass the course.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Grader Systems and Safety Knowledge ExamWritten exam25%75% correct (38 of 50 questions)A 50-question written exam covering motor grader component identification, pre-operation inspection standards, startup and shutdown procedures, OSHA hazard recognition, lockout/tagout principles, and grading math including cut/fill calculation and decimal-foot conversion, aligned to NCCER Heavy Equipment Operations Level 1 core knowledge areas.
Standard met · Safety · Time · Quality/finish · Documentation
Grader Blade Control and Grade-Achievement Skills DemonstrationSkills demonstration45%Score of 75% or higher on instructor skills rubric AND all three elevation checks within ±0.1 ft of designEach student operates the motor grader on the practice pad to complete a graded sequence: a single-pass windrow cut, a crowned road surface, and a v-ditch adjacent to the travel lane, with elevation verified by grade rod and level at instructor-selected stations; the instructor scores blade control coordination, machine positioning, spotter communication, and surface quality using a criterion-referenced rubric tied to NCCER Heavy Equipment performance tasks.
Standard met · Safety · Time · Quality/finish · Documentation
Grading Lab Log PortfolioLog15%All required sections present and accurate; no missing pre-op entries; grading math within 5% of correct answers; reflection substantive (minimum 150 words)The complete lab log collected across all five lessons is reviewed for thorough pre-operation records, legible blade-setting documentation, elevation check data consistent with field measurements, grading math work shown for the plan-reading exercises, and a final reflective entry identifying skills developed and areas for continued practice, demonstrating the technical writing competency required for NCCER Registry portfolios.
Standard met · Safety · Time · Quality/finish · Documentation
Daily Pre-Operation and Hazard Safety CheckSafety audit15%100% on all critical safety items; seeded deficiency identified; zero unsafe acts observed during any operating sessionOn a randomly selected operating day, the instructor evaluates each student's unassisted pre-operation inspection against the full checklist, verifies the student identifies a seeded deficiency (fluid leak or blade hardware issue planted by the instructor), and confirms the student performs startup and shutdown in the correct sequence with all safety steps intact; any critical safety omission (park brake, seat belt, neutral check) results in immediate remediation before further machine operation is allowed.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-HEAV08-06 Trade course

Skid Steer Loader Operation

55 hr · $1,140 COMPLIMENTARY

Students learn to safely operate skid steer loaders and compact track loaders on construction and site-preparation tasks, including attachment changes, load handling, and confined-space maneuvering. Instruction integrates NCCER Heavy Equipment Level 1 competencies, OSHA 10 hazard recognition, and real-world site scenarios to build operator confidence and employability.

Outcomes
Course text

Students learn to safely operate skid steer loaders and compact track loaders on construction and site-preparation tasks, including attachment changes, load handling, and confined-space maneuvering. Instruction integrates NCCER Heavy Equipment Level 1 competencies, OSHA 10 hazard recognition, and real-world site scenarios to build operator confidence and employability.

How the course runs. 5 blocks: Machine Familiarization, Pre-Operation Inspection, and OSHA Hazard Awareness; Controls, Startup/Shutdown Procedures, and Basic Travel; Attachment Changes and Auxiliary Hydraulics; Production Operations: Loading, Dumping, Backfilling, and Grade Cleanup; Tip-Over Awareness, Load Charts, Slope Operation, and Operator Log Review.

What competent looks like. Perform a complete pre-operation inspection and operator daily checklist on a skid steer loader without prompting and identify any deficiencies before operation. Demonstrate safe startup, shutdown, and travel procedures including seat-bar and restraint use consistent with manufacturer and OSHA requirements. Attach, operate, and remove at least three common skid steer attachments (bucket, pallet forks, and auger or sweeper) following correct hydraulic and mechanical coupling procedures. Execute fundamental operating tasks—loading, dumping, backfilling, and grade cleanup—within specified grade and clearance tolerances on a simulated site. Identify and control hazards specific to skid steer operation including tip-over risk, overhead obstructions, bystander proximity, and rollover protective structure requirements. Record machine hours, fluid checks, fault codes, and safety observations in a written operator log that meets jobsite documentation standards.

Lessons · 5 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Machine Familiarization, Pre-Operation Inspection, and OSHA Hazard Awareness10theoryStudents will identify all major components of a skid steer loader, complete a written pre-operation inspection form, and name at least five OSHA-recognized hazards specific to skid steer operation.
  1. Walk-around component identification exercise: students match 20 labeled diagram items (engine compartment, lift arms, auxiliary hydraulics, ROPS/TOPS, seat bar, foot pedals or hand controls) to the physical machine, then self-check against the manufacturer's operator manual
  2. Pre-operation inspection drill: each student receives a deliberately faulted machine scenario card listing three hidden defects (low tire pressure, hydraulic leak, missing seat-bar latch); students complete the NCCER pre-operation checklist, document findings, and explain the corrective action required before operation
  3. OSHA 10 hazard mapping: in pairs, students review a jobsite photograph packet showing skid steers in trenching, demolition, and landscaping contexts, then annotate each photo identifying struck-by, tip-over, caught-in, and overhead-hazard risks using OSHA General Industry and Construction Outreach terminology
Skid steer loader (any common manufacturer), manufacturer operator manual, NCCER Heavy Equipment Operations Level 1 module, OSHA 10 Construction Outreach student workbook, pre-operation inspection checklist forms, component diagram handout, jobsite photo packet, personal protective equipment (hard hat, safety glasses, high-visibility vest, steel-toed boots, gloves)Students score at least 80% on a 25-question written quiz covering component identification, pre-operation steps, and OSHA hazard categories; instructor reviews each student's completed inspection checklist for all required fields and correct defect identification
2Controls, Startup/Shutdown Procedures, and Basic Travel12demoStudents will demonstrate correct startup, shutdown, and basic travel sequences—including seat bar engagement, forward and reverse travel, and pivot turns—while keeping the machine within marked course boundaries.
  1. Instructor demonstration of hand-control and foot-pedal (or joystick) configurations with live machine at idle: students observe seat-bar function, throttle management, and neutral-lock procedure, then individually practice the full startup sequence three times with instructor observation and verbal coaching
  2. Controlled travel course: a cone-marked course approximately 50 feet long with two 90-degree turns; students drive forward, execute a left and right pivot turn, and reverse to the start, repeating until they complete the course without striking a cone in two consecutive runs
  3. Emergency stop and lockout/tagout practice: students practice immediate shutdown from the operator seat, then exit the machine and apply the manufacturer's travel-lock and implement-lock procedure; instructor verifies the seat-bar, hydraulic lock, and park brake are all engaged before the student steps away
Skid steer loader, traffic cones, flat paved or compacted-gravel practice area, manufacturer operator manual, NCCER Heavy Equipment Operations Level 1 module, lockout/tagout tags and locks, stopwatch for timed observationInstructor uses a pass/fail skills checklist: student must complete startup in correct sequence, travel the cone course with zero cone strikes in two consecutive attempts, and perform the shutdown and lockout procedure with all steps in order; any missed lockout step is an automatic retry
3Attachment Changes and Auxiliary Hydraulics11labStudents will safely connect and disconnect a bucket, a set of pallet forks, and one powered attachment (auger or angle broom) using the quick-attach system and auxiliary hydraulic couplers, verifying secure connection before each use.
  1. Attachment change sequence instruction and supervised practice: instructor demonstrates the full bucket-removal and fork-attachment sequence on the static machine, narrating each step (lower implement, disengage auxiliary hydraulics, shut down, engage seat bar, physically check latch pins); each student performs the sequence twice with instructor present, then once independently while a peer records steps on a checklist
  2. Powered attachment familiarization: with the auger or angle broom installed, students practice engaging and disengaging auxiliary hydraulics from the operator seat, adjust flow settings if available, and operate the attachment at low throttle in a designated dirt pad or test zone for five minutes to develop feel for hydraulic response
  3. Attachment log exercise: students record each attachment change in their operator log, noting machine hours, attachment serial number or description, condition observations, and any hydraulic fitting leaks or coupling difficulties; instructor reviews logs for completeness and accuracy
Skid steer loader with universal quick-attach system, loader bucket, pallet forks, powered attachment (auger or angle broom), auxiliary hydraulic coupler set, manufacturer operator and attachment manuals, NCCER Heavy Equipment Operations Level 1 module, operator log booklets, PPE as listed aboveStudent completes a timed attachment-change skills check: correctly removes bucket and installs pallet forks, verifying latch engagement and hydraulic connection, within a reasonable time frame with zero safety violations (e.g., reaching under raised implement without blocking); instructor rates each step on the NCCER skills checklist; all critical safety steps must be marked satisfactory
4Production Operations: Loading, Dumping, Backfilling, and Grade Cleanup13fieldStudents will perform a complete material-handling cycle—loading a bucket from a stockpile, traveling with a loaded bucket at safe carry height, dumping into a truck or designated area, and cleaning up to a finished grade tolerance—on a live dirt site.
  1. Stockpile loading drill: students practice the crowd-tilt-lift loading sequence on a sand or gravel stockpile, loading to approximately two-thirds bucket capacity, traveling 50 feet to a dump zone, and dumping cleanly; each student completes a minimum of eight loading cycles while the instructor evaluates bucket tilt control, carry height (bucket below knees of lift arm unless required), and smooth throttle management
  2. Confined-space maneuvering and backfill task: a simulated tight jobsite (marked by traffic barriers approximately 12 feet wide) where students must backfill a shallow trench by pushing and spreading stockpiled material, requiring pivot turns and careful depth control; students are evaluated on not striking barriers and achieving an even spread within plus or minus two inches of a chalk grade line
  3. Grade cleanup and site safety walk: after the backfill task, students use the bucket in float or fine-grade mode to clean up excess material and smooth the area; they then shut down the machine, conduct a post-operation walk-around, note any new fluid leaks or damage in their operator log, and place the machine correctly in a designated parking area with all locks engaged
Skid steer loader, loader bucket, sand or gravel stockpile (approximately 10 cubic yards), dump truck or designated dump zone, shallow trench or simulated trench marked with stakes, traffic barrier panels, chalk grade line, measuring tape, operator log booklets, NCCER Heavy Equipment Operations Level 2 module reference, PPE including high-visibility vest and steel-toed bootsInstructor rates each loading cycle and the backfill task on the NCCER production operations skills checklist; student must complete at least six clean loading cycles with no ground-contact bucket gouging, keep the backfill spread within the two-inch tolerance on at least four of six passes, and complete the post-operation shutdown and log entry with no omissions; minimum satisfactory rating on all critical items
5Tip-Over Awareness, Load Charts, Slope Operation, and Operator Log Review9practiceStudents will calculate a skid steer rated operating capacity for a given load scenario, demonstrate safe slope entry and exit technique, and submit a complete five-day operator log with all required entries for instructor evaluation.
  1. Rated operating capacity and load chart exercise: using the manufacturer's load chart for the training machine, students calculate whether three given load scenarios (varying weight and load center distance) are within the rated operating capacity (typically 50 percent of tipping load); students record calculations on a worksheet and explain the consequence of exceeding rated capacity in terms of tip-over physics, connecting to NCCER Level 1 stability triangle content
  2. Slope operation field exercise: on a compacted slope of moderate grade within the machine's rated capability, students practice the correct technique for traveling up and down the slope (drive forward up, back down, keeping the heavy end—engine end—uphill), executing a stop and controlled restart on the slope, and identifying conditions that would require stopping and reassessing; instructor evaluates each run using a pass/fail safety checklist
  3. Operator log portfolio review and peer critique: students exchange five-day operator logs completed across Lessons 1 through 4 and use a provided rubric to evaluate completeness (machine hours, fluid levels, attachment changes, defects noted, post-operation comments); pairs discuss discrepancies and corrections, then submit final logs to the instructor with a one-paragraph self-reflection on the most significant operating skill they developed during the course
Skid steer loader, manufacturer load chart and operator manual, load scenario worksheet, compacted earthen slope on training site, NCCER Heavy Equipment Operations Level 1 and Level 2 modules, completed operator log booklets, log review rubric, calculatorStudents score at least 80% on the load chart worksheet (all three scenarios correctly evaluated with work shown); slope exercise rated satisfactory on all critical safety items (no downhill travel engine-first, no sudden steering corrections on slope, correct shutdown position); operator log receives a satisfactory rating on at least 90% of required daily entries across all five days
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Written Knowledge ExamWritten exam25%80% or higher (20 of 25 questions correct); students scoring below 80% complete a targeted review and one retakeA 25-question multiple-choice and short-answer exam covering pre-operation inspection steps, OSHA hazard categories specific to skid steer operation, component identification, rated operating capacity interpretation, and attachment hydraulic procedures; questions are aligned to NCCER Heavy Equipment Operations Level 1 core knowledge areas.
Standard met · Safety · Time · Quality/finish · Documentation
Practical Skills DemonstrationSkills demonstration45%Satisfactory rating on all critical-safety line items and on at least 85% of all rated items; any critical-safety failure requires a retake of that taskEach student performs a complete operational sequence observed by the instructor: pre-operation inspection, startup, loaded travel and dump, one attachment change, a confined-space backfill pass, and correct shutdown with lockout; the instructor scores each step using the NCCER skills performance profile checklist for skid steer operation.
Standard met · Safety · Time · Quality/finish · Documentation
Operator Log PortfolioLog15%Satisfactory on 90% or more of required daily entries across the full course; incomplete or missing entries must be corrected and resubmitted within one class dayStudents submit their complete operator log booklet covering all hands-on lessons, including daily machine hours, pre-operation findings, attachment changes, fluid and defect observations, and post-operation notes; the log is evaluated against the course rubric for accuracy, completeness, and professional presentation consistent with jobsite documentation standards.
Standard met · Safety · Time · Quality/finish · Documentation
Safety CheckSafety audit15%100% of critical safety behaviors must be observed correctly; any single critical failure (e.g., failure to engage seat bar, failure to verify attachment latch, failure to apply lockout before exiting with raised implement) results in immediate remediation and a full retake of the safety checkAn unannounced or end-of-course safety observation in which the instructor watches the student perform a normal operating task and evaluates exclusively for the non-negotiable safety behaviors identified in OSHA Construction standards and the manufacturer manual: PPE use, seat-bar and restraint engagement, lockout/tagout compliance, bystander clearance, and proper shutdown and parking procedure.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-HEAV08-07 Trade course

Grade Reading for Heavy Equipment Operators

54 hr · $1,120 COMPLIMENTARY

This course teaches heavy equipment operators to read and interpret construction plans, survey stakes, cut/fill sheets, and digital grade-control data so they can move and place material to specified tolerances. Students progress from paper plans and benchmark math through GPS/laser grade-control technology, applying skills directly to dozer, grader, and excavator operations. Course content supports NCCER Heavy Equipment Levels 1–3 core knowledge areas related to site layout, grade checking, and plan reading.

Outcomes
Course text

This course teaches heavy equipment operators to read and interpret construction plans, survey stakes, cut/fill sheets, and digital grade-control data so they can move and place material to specified tolerances. Students progress from paper plans and benchmark math through GPS/laser grade-control technology, applying skills directly to dozer, grader, and excavator operations. Course content supports NCCER Heavy Equipment Levels 1–3 core knowledge areas related to site layout, grade checking, and plan reading.

How the course runs. 5 blocks: Construction Plans and Site Documents; Benchmark Elevation and Cut/Fill Math; Survey Stakes, Slope Stakes, and Offset Reading; Laser Grade Control and Slope Meters; GPS and Digital Machine-Control Grade Systems.

What competent looks like. Read and interpret civil construction drawings, including plan view, profile view, cross-sections, and typical-section sheets, identifying key grades, slopes, and horizontal control information. Calculate cut depths and fill heights from benchmark elevations and finished-grade data using a builder's level, rod, and arithmetic, achieving results within 0.05 ft of a known target. Interpret survey stake markings—offset distance, cut/fill notation, slope ratio, and station number—and translate them into machine positioning and blade/bucket control decisions. Operate a rotating laser level and digital slope meter to establish and verify grade on a graded surface, confirming results meet plan tolerance. Read and navigate a 2D GPS/machine-control display on a dozer or grader simulator, relating on-screen cut/fill indicators to actual blade adjustments. Demonstrate safe site-layout practices including right-of-way awareness, utility avoidance, and communication with grade checkers, consistent with OSHA General Industry and Construction standards.

Lessons · 5 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Construction Plans and Site Documents10theoryGiven a full civil plan set for a road or earthwork project, students will correctly identify and explain the purpose of at least eight drawing sheet types and locate specified grades, slopes, and control information on each.
  1. Instructor-led walkthrough of a real plan set (grading plan, profile sheet, typical section, erosion-control plan, and legend sheet): students annotate a printed copy, labeling scale bar, north arrow, existing-grade lines, finished-grade lines, and contour intervals.
  2. Small-group scavenger hunt in which each group uses a different project plan set to answer a worksheet of 20 questions—locating benchmark elevation, design slope percent, ditch invert, and right-of-way width—then presents three findings to the class.
  3. Individual plan-reading quiz using a third plan set not seen before; students match symbols and abbreviations to a reference list and mark three cross-section cut lines on the plan view.
Printed civil plan sets (at least three different projects, sourced from a state DOT or local public-works office), architect's scale, engineer's scale, highlighters, NCCER Core Curriculum textbook, NCCER Heavy Equipment Level 1 module on Site LayoutScore 75% or higher on the 20-question plan-reading quiz; instructor confirms student can point to finish grade and benchmark on the plan set without assistance.
2Benchmark Elevation and Cut/Fill Math12labUsing a builder's level, rod, and field notes, students will calculate instrument height, rod readings, and cut or fill values at five designated points on a flat or gently sloping surface, with each result within 0.05 ft of the instructor's verified answer.
  1. Instructor demonstrates the differential-leveling loop on the classroom's outdoor pad: setting up the level, reading the backsight on a known benchmark, recording instrument height (HI), reading foresights, and entering data in a standard level-notes form; students repeat the setup in pairs and record their own readings.
  2. Students complete a series of ten paper-based cut/fill calculation problems drawn from plan profiles—given existing ground elevation, finished grade elevation, and subgrade depth, they calculate net cut or fill and apply a shrink or swell factor using instructor-supplied values—then check answers against a key.
  3. Field exercise: instructor drives five stakes in the ground at known elevations; students use the level and rod to determine each stake's elevation and then calculate whether the stake represents a cut or fill relative to a plan grade provided on a data sheet, recording findings on a standard field-notes form.
Automatic builder's level with tripod, Philadelphia rod (or equivalent), field-note book, calculator, printed benchmark and plan-grade data sheets, five survey stakes, sledgehammer, tape measure, NCCER Heavy Equipment Level 2 module on Grade SettingAll five field points within 0.05 ft of instructor's verified elevations; paper calculation worksheet scored 80% or higher; field-notes form complete with backsight, HI, foresight, and cut/fill columns filled correctly.
3Survey Stakes, Slope Stakes, and Offset Reading10demoAt a staked training site, students will correctly interpret the station number, offset distance, cut or fill value, and slope ratio written on eight of ten randomly selected stakes, and then position a cone or flag at the location those stakes describe.
  1. Instructor demonstration at a training lot where 20 stakes have been set using standard highway survey notation: class observes how to read hub-and-tack vs. guard-stake information, offset side (left or right), cut/fill depth notation (C or F with decimal footage), and slope ratio (e.g., 3:1); students sketch each element in their field notebook.
  2. Paired stake-reading exercise: each pair is assigned ten stakes along a simulated roadway alignment; they decode each stake, record the information on a stake-log form, and place a cone at the offset point indicated—instructor roving for immediate feedback.
  3. Role-play as operator and grade checker: one student calls stake information by radio (or hand signal per site protocol) while the partner on a stationary mock-up (or actual machine in static position) explains aloud what blade or bucket adjustment the stake requires, then they swap roles.
Pre-set stake field (minimum 20 stakes marked with standard highway notation), field notebooks, stake-log forms, cones, paint, flagging tape, 100 ft tape, two-way radios, hard hats, safety vests, gloves (PPE required on field), NCCER Heavy Equipment Level 2 module on Grade SettingStudent decodes 8 of 10 assigned stakes correctly on the stake-log form; cone/flag placement confirmed within 0.5 ft of correct offset by instructor measurement; radio communication uses proper protocol with no ambiguous calls.
4Laser Grade Control and Slope Meters10practiceStudents will set up a rotating laser transmitter to a target elevation, calibrate a machine-mounted or handheld laser receiver, and grade a 50 ft test strip to within plus or minus 0.05 ft of the design grade as verified by rod and level check.
  1. Instructor sets up a rotating laser system on the training pad and explains transmitter placement rules (height, distance limits, plumb check), receiver mounting, digital readout interpretation (on-grade, cut, fill indicators), and how slope percent is entered for a cross-slope application; students rotate through pairs to set the transmitter independently.
  2. Each student uses a digital slope meter to measure the existing cross-slope and longitudinal slope of three sections of the training lot, records values, and compares readings to the design slopes from the plan sheet, identifying any areas needing correction.
  3. Grading exercise on a dozer or grader (or skid-steer with grader attachment if available): each student makes at least three passes on a 50 ft test strip guided by the laser receiver mounted on the blade, then dismounts and checks grade with a rod and level at five points across the strip.
Rotating laser level with tripod (grade laser capable of slope percent input), laser receivers (two minimum), digital slope meter, dozer or grader with blade (or skid-steer with grader attachment), rod, automatic builder's level, hard hats, safety glasses, hi-vis vest, steel-toed boots (all PPE required), printed design-grade data sheetFive rod checks across the test strip all within plus or minus 0.05 ft of design grade; transmitter setup verified by instructor before machine work begins; student can explain receiver light-bar readings without prompting (pass/fail observation checklist).
5GPS and Digital Machine-Control Grade Systems12fieldUsing a GPS machine-control simulator or a machine equipped with a 2D/3D grade-control display, students will navigate to three designated grid points, interpret on-screen cut/fill indicators, and bring each point to design grade within the system's displayed tolerance, completing the task on all three points without instructor intervention.
  1. Classroom segment: instructor explains how GPS-based machine control works at the system level—base station or network correction signal, rover antenna on the machine, design surface file loaded from the engineer's model—and compares 2D indicate-only systems to 3D automatic blade control; students label a diagram of system components and write a short description of when each system type is appropriate.
  2. Simulator or cab-mounted display exercise: each student loads a design surface file, zooms and rotates the 3D site view to locate three target grid points, interprets the color-coded cut/fill heat map, and records the displayed cut or fill value at each point on a data sheet—instructor checks entries against the known model values.
  3. Field integration: on the machine with a 2D grade-control display (or simulator with joystick controls), student drives to each of three flagged points, reads the display, makes blade adjustments, and achieves on-grade indication; instructor records pass/fail at each point using a competency checklist and debriefs on any discrepancies between GPS indication and a physical rod check.
GPS machine-control simulator (manufacturer-supplied training unit) or machine with 2D/3D grade-control display and loaded design surface file, laptop or tablet with grade-control software for classroom segment, printed GPS system diagram handout, data recording sheets, base station or RTK correction source if live machine is used, full PPE (hard hat, safety glasses, hi-vis vest, steel-toed boots, gloves), NCCER Heavy Equipment Level 3 module on Technology in Heavy EquipmentAll three grid points reach on-grade indication on the display; data sheet entries for cut/fill values match instructor's known-model reference within one display increment; student completes the task without instructor intervention after initial briefing (go/no-go checklist with all three points must be 'go' to pass).
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Grade Reading Written ExamWritten exam25%75% or higher (30 of 40 questions correct)A 40-question multiple-choice and short-answer exam covering plan-reading symbols and sheet types, cut/fill calculation, stake notation, laser system setup rules, and GPS machine-control concepts; questions are aligned to NCCER Heavy Equipment Level 1 and Level 2 module objectives related to site layout and grade setting. Students have 60 minutes and may not use notes.
Standard met · Safety · Time · Quality/finish · Documentation
Grade Setting Skills DemonstrationSkills demonstration45%All critical steps marked satisfactory on the competency checklist; no more than one non-critical step marked needs improvement; grade tolerance achieved at 4 of 5 check pointsThe student independently sets up a rotating laser, grades a 50 ft strip on the dozer or grader to a provided design grade, and checks three points with a rod and level while an instructor scores each step against a NCCER-format performance checklist. Any safety violation (operating without PPE, failure to walk the strip before grading, ignoring a bystander in the work zone) results in an automatic stop and retest after remediation.
Standard met · Safety · Time · Quality/finish · Documentation
Field Notes and Stake-Log PortfolioLog15%Portfolio complete with all required entries; 90% of elevation calculations correct within 0.05 ft; stake-log entries accurate on 80% of stakes; entries are legible and use standard field-note formatStudents submit the field notebooks and stake-log forms accumulated across Lessons 2 and 3, including the differential-leveling loop, five-point elevation check, and ten-stake decode exercise. The portfolio is graded for completeness, calculation accuracy, use of proper field-note format, and evidence of self-correction with initialed changes—no erasures.
Standard met · Safety · Time · Quality/finish · Documentation
Site Safety Walk and Hazard Identification CheckSafety audit15%Identifies all four planted hazards; correctly names the applicable OSHA standard category for each; states proper corrective action for each; zero missed critical hazardsBefore the final grading exercise, the instructor plants four specific hazards in the training area (examples: unmarked utility flag removed, laser receiver cable crossing a travel path, missing backup alarm indication, operator without required PPE nearby). The student conducts a pre-task site safety inspection using a standard checklist, identifies all hazards, names the hazard category consistent with OSHA 29 CFR Part 1926 Subpart P or other applicable subpart, and states the corrective action before any machine is started. Missing any single hazard requires immediate remediation and recheck.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-HEAV08-08 Trade course

Heavy Equipment Maintenance

54 hr · $1,120 COMPLIMENTARY

This course covers the preventive maintenance, inspection, and minor servicing procedures required to keep earthmoving and construction equipment in safe, reliable operating condition. Students perform daily walkaround inspections, fluid and filter service, track and undercarriage checks, and basic troubleshooting using manufacturer service manuals and telematics readouts. Lesson content maps directly to the NCCER Heavy Equipment Operations Level 1–3 maintenance knowledge areas and reinforces the equipment-hazard recognition skills assessed by OSHA 10.

Outcomes
Course text

This course covers the preventive maintenance, inspection, and minor servicing procedures required to keep earthmoving and construction equipment in safe, reliable operating condition. Students perform daily walkaround inspections, fluid and filter service, track and undercarriage checks, and basic troubleshooting using manufacturer service manuals and telematics readouts. Lesson content maps directly to the NCCER Heavy Equipment Operations Level 1–3 maintenance knowledge areas and reinforces the equipment-hazard recognition skills assessed by OSHA 10.

How the course runs. 5 blocks: Pre-Shift Inspection and Maintenance Documentation; Fluid and Filter Service; Lockout/Tagout and Energy Isolation for Maintenance; Undercarriage, Track, and Tire Inspection; Fault Code Retrieval, Telematics, and Environmental Compliance.

What competent looks like. Perform a complete pre-shift and post-shift walkaround inspection on excavators, loaders, dozers, graders, and skid steers using OEM inspection checklists and record findings accurately on a maintenance log. Safely conduct fluid checks and changes (engine oil, coolant, hydraulic fluid, transmission fluid, and DEF) and replace air, fuel, hydraulic, and cabin air filters following manufacturer torque and fill specifications. Apply lockout/tagout (LOTO) procedures and correct PPE selection before any maintenance task, identifying all energy isolation points on at least two machine types. Inspect, adjust, and measure track sag, tire pressure, and undercarriage wear on track and wheeled machines, comparing measurements against service-manual specifications to determine serviceability. Use a digital diagnostic tool or telematics dashboard to retrieve active and stored fault codes, interpret basic DTC descriptions, and document findings for a shop supervisor. Demonstrate proper handling, labeling, and disposal of used oils, filters, batteries, and DEF in compliance with applicable environmental and shop safety regulations.

Lessons · 5 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Pre-Shift Inspection and Maintenance Documentation10labStudents complete a full pre-shift and post-shift walkaround inspection on at least two machine types and record all findings on a manufacturer-style daily inspection form with no critical items missed.
  1. Instructor demonstrates the walkaround sequence on a parked excavator following the OEM operator manual checklist, calling out each inspection point (fluid levels, leaks, lights, safety devices, quick-coupler pins, bucket teeth, boom cracks) while students annotate their own checklists.
  2. Students rotate in pairs through a lab bay containing an excavator, a wheel loader, and a skid steer, each completing an independent 15-point inspection using a provided OEM-format form; intentional seeded defects (loose mirror, cracked hose, low tire) are planted for students to find.
  3. Students enter findings into a paper maintenance log and discuss how defect severity (safety-critical vs. monitor-and-report) determines whether the machine is tagged out of service or cleared for use, linking the decision criteria to NCCER HEO Level 1 inspection knowledge areas.
Excavator, wheel loader, skid steer (in lab bay); OEM operator manuals for each machine; NCCER HEO Level 1 Core Curriculum module on equipment inspections; manufacturer daily inspection checklists; shop safety glasses, gloves, steel-toed boots; maintenance log forms; red defect tagsInstructor scores each student's completed inspection form against an answer key listing all seeded defects; pass standard is identification of 100% of safety-critical defects and at least 80% of all items overall, with the log filled in legibly and completely.
2Fluid and Filter Service14labStudents safely drain, sample, and refill engine oil, hydraulic fluid, coolant, and DEF, and replace engine air and fuel filters on a piece of heavy equipment, meeting OEM fill quantities and torque specifications.
  1. Instructor delivers a 45-minute demonstration on a dozer showing each fluid sump or reservoir location, the correct sample valve or drain procedure, fluid color/contamination indicators, DEF handling requirements (no metal contact), and how to read OEM fill specs from the service manual; students take notes on a provided diagram.
  2. Students work in groups of three at service stations to perform an oil-and-filter change on a skid steer engine: drain oil into a labeled waste container, remove and cut open the old filter to inspect for metal particles, install a new filter with hand-plus-three-quarters-turn torque, refill to dipstick mark, and record all quantities on the maintenance log.
  3. Each group performs an air-filter restriction check using a restriction indicator gauge, replaces the primary and secondary air filter elements on a wheel loader following the two-stage service sequence from the OEM manual, and completes a fluid-service record card that will be filed in the machine's maintenance binder.
Skid steer and wheel loader (in service bay); OEM service manuals; drain pans; fluid-sample tubes; new oil, hydraulic, air, and fuel filter elements; DEF container; torque wrench set; filter wrench; funnel; refractometer (coolant); waste oil drums labeled per environmental regulations; nitrile gloves, safety glasses, face shield; fluid-service record cards; NCCER HEO Level 1 module on preventive maintenanceInstructor verifies correct fill level (dipstick within the acceptable band), no leaks after a 5-minute idle run, and a correctly completed service record card; any incorrect fill level, cross-contaminated fluid, or missing torque step is an automatic retest; pass requires all items correct on first or second attempt with instructor guidance documented.
3Lockout/Tagout and Energy Isolation for Maintenance10demoStudents correctly execute a six-step LOTO sequence — identify energy sources, notify, isolate, lock, tag, and verify zero energy — on two different machines before beginning a simulated maintenance task, with no steps omitted.
  1. Instructor leads a classroom session covering the hierarchy of energy sources on heavy equipment (electrical, hydraulic, pneumatic, gravitational via unsupported attachments, stored spring energy in accumulators) and the legal basis for LOTO under OSHA general industry and construction standards; students label an equipment schematic with each energy type.
  2. Students watch a recorded scenario of an improper maintenance entry — no LOTO, machine starts unexpectedly — then debrief in small groups identifying every violation; groups present findings to the class and the instructor corrects any misconceptions against OSHA LOTO requirements.
  3. Each student individually performs a full LOTO procedure on an excavator in the lab, narrating each step aloud to the instructor: lower bucket to ground (gravity neutralized), key off, remove key, disconnect battery main switch, install personal lock and tag, press hydraulic relief valve to bleed accumulator pressure, then verify zero energy by attempting to start and operating a control lever; student then removes LOTO in reverse order.
Excavator (in lab bay); individual LOTO lock and tag sets for each student; LOTO station board; hydraulic pressure gauge; OSHA LOTO reference card; PPE (hard hat, safety glasses, gloves, steel-toed boots); NCCER HEO Level 2 module on maintenance safety; laminated LOTO procedure cards for each machine type in the labInstructor uses a 12-item LOTO checklist scoring each step as performed correctly, performed incorrectly, or skipped; pass requires all 12 steps performed in correct sequence with zero skipped steps; any skipped energy-isolation step results in immediate retest after remediation.
4Undercarriage, Track, and Tire Inspection10practiceStudents measure track sag, sprocket wear, and idler condition on a tracked machine and tire pressure and tread depth on a wheeled machine, then compare all measurements to OEM service limits and correctly classify each component as serviceable, monitor, or replace.
  1. Instructor demonstrates track-sag measurement on a dozer by jacking the track at mid-point and using a straightedge and tape to find the sag distance; explains how over-tight tracks cause accelerated component wear and loose tracks risk de-tracking; students record the OEM sag specification from the service manual and compare to the measured value.
  2. Working in pairs, students inspect all undercarriage components on the dozer — track shoes for broken grousers and worn pads, track links for elongation using a wear gauge, rollers and idlers for flat spots and leaks, sprocket teeth for hook wear — entering each finding and measurement on an undercarriage inspection worksheet with pass/fail/monitor columns.
  3. Students move to a wheel loader, check all four tire pressures with a calibrated gauge and compare to the OEM cold-inflation spec on the door placard, inspect sidewalls and tread for cuts, chunking, and wear-indicator depth, then complete a tire-service record and recommend an action (inflate, monitor, or replace) for each tire with a written justification.
Tracked dozer and wheel loader (in yard or lab bay); OEM service manuals for both machines; straightedge and tape measure; undercarriage wear gauge set; dial caliper; tire-pressure gauge (calibrated); floor jack and jack stands; undercarriage inspection worksheet; tire service record form; chalk for marking; PPE; NCCER HEO Level 2 undercarriage moduleAll measurements on both worksheets are within ±5% of the instructor-measured reference values, and every serviceable/monitor/replace classification matches the OEM limit table; a completed, legible worksheet with all measurement fields filled in is required; students scoring below 80% on classification decisions retest after reviewing the OEM limit table with the instructor.
5Fault Code Retrieval, Telematics, and Environmental Compliance10theoryStudents retrieve and interpret at least three active or stored diagnostic trouble codes (DTCs) from a machine's onboard diagnostic system or telematics portal, document each code with probable cause and recommended action, and correctly sort shop waste streams into labeled disposal containers following environmental regulations.
  1. Instructor demonstrates connecting a laptop or handheld service tool to the machine's diagnostic port (or logging into a telematics web portal if available) to read active fault codes; explains the DTC numbering logic (SPN/FMI structure used in J1939-based systems on modern construction equipment), how to cross-reference codes in the service manual fault-code table, and the difference between active and stored inactive codes.
  2. Students use a provided service laptop or tablet at a machine or a printed service-manual fault-code simulation handout to look up three assigned codes, complete a diagnostic report form listing the code number, plain-language description, likely cause, and the first recommended service action, then present their reports to a partner for peer review before instructor sign-off.
  3. Instructor sets up four labeled waste stations in the shop (used oil, used filters/rags, used batteries, DEF/coolant); students sort a tray of simulated waste items into correct stations, label each container with the required hazardous-waste marking, and review the shop's spill-response card and secondary-containment procedures, then answer a short 10-question written quiz on proper disposal and spill response.
Machine with accessible OBD/J1939 port or telematics-capable portal login; service laptop or handheld diagnostic scanner; OEM fault-code table (printed and digital); J1939 SPN/FMI reference card; diagnostic report forms; simulated waste-sort tray; labeled disposal containers; secondary-containment spill kit; shop spill-response card; EPA/state hazardous-waste labeling examples (generic); 10-question disposal quiz; NCCER HEO Level 3 module on electronics and diagnosticsDiagnostic report form is scored: code number correct (required), description accurate per OEM table, probable cause plausible per manual (at least two of three codes fully correct required for pass); disposal quiz pass mark is 80%; students who do not pass either component complete targeted remediation and a retest within the same week.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Maintenance Knowledge ExamWritten exam25%75% or higher on all scored itemsA 50-question written exam covering fluid types and service intervals, filter identification and service sequences, LOTO steps and energy-source types, undercarriage component names and wear indicators, DTC retrieval procedures, and environmental disposal requirements, drawn from NCCER HEO Level 1–3 maintenance knowledge areas. Students have 75 minutes to complete the exam; a score below 75% triggers one remediation session and one retest opportunity.
Standard met · Safety · Time · Quality/finish · Documentation
Maintenance Skills DemonstrationSkills demonstration45%All critical safety steps performed correctly; overall rubric score of 80% or higherEach student independently performs a complete pre-shift inspection, executes a full LOTO sequence on an assigned machine, changes one fluid and one filter to OEM specification, and measures track sag or tire pressure and classifies the result; the instructor scores performance against a 25-item rubric. Any missed LOTO step, wrong fluid fill, or skipped safety step is an automatic fail requiring remediation and retest.
Standard met · Safety · Time · Quality/finish · Documentation
Maintenance Lab LogLog15%All five lab sessions documented; average score of 80% or higher across all log entriesStudents maintain a running maintenance lab log throughout the course — one entry per lab session — recording machine ID, task performed, measurements taken with units, findings, service actions, fluid quantities, and their own signature plus the instructor's initials. Entries are scored for completeness, accuracy of recorded values, and professional legibility at the end of the course.
Standard met · Safety · Time · Quality/finish · Documentation
Safety Compliance CheckSafety audit15%Zero critical violations observed across the full course; 100% on LOTO demonstration checklistThe instructor records a running safety observation log for each student throughout all five lessons, noting any PPE non-compliance, improper tool use, energy-isolation breach, or environmental handling violation; a critical violation (missing LOTO lock, no eye protection near fluids, improper disposal of hazardous material) triggers immediate correction and is noted in the record. Students who accumulate two or more critical violations must complete a targeted safety remediation and pass a final LOTO demonstration before receiving a course completion signature, mapping directly to the OSHA 10 hazard-recognition competencies.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-HEAV08-09 Trade course

Site Preparation Operations

54 hr · $1,120 COMPLIMENTARY

Students apply excavator, dozer, grader, and loader skills together to execute a complete site-preparation sequence: clearing, grubbing, rough grading, drainage shaping, and subgrade compaction. Emphasis is placed on reading site plans, coordinating machine traffic, and meeting grade tolerances within OSHA and erosion-control requirements. Lesson content maps directly to NCCER Heavy Equipment Levels 1–3 performance tasks and OSHA 10 site-hazard recognition competencies.

Outcomes
Course text

Students apply excavator, dozer, grader, and loader skills together to execute a complete site-preparation sequence: clearing, grubbing, rough grading, drainage shaping, and subgrade compaction. Emphasis is placed on reading site plans, coordinating machine traffic, and meeting grade tolerances within OSHA and erosion-control requirements. Lesson content maps directly to NCCER Heavy Equipment Levels 1–3 performance tasks and OSHA 10 site-hazard recognition competencies.

How the course runs. 5 blocks: Site Plans, Clearing Limits, and Utility Location; Clearing, Grubbing, and Topsoil Stripping Operations; Rough Grading: Cut, Fill, and Compaction Sequencing; Drainage Shaping, Erosion Control, and Environmental Compliance; Machine Coordination, Spotters, and Site-Prep Safety Review.

What competent looks like. Interpret a site-preparation plan including cut/fill diagrams, drainage slopes, and clearing limits, and translate that information into a sequenced machine-operation plan. Execute a clearing-and-grubbing operation using a dozer or excavator, disposing of spoil material in compliance with the site plan and applicable erosion-control measures. Rough-grade a disturbed area to within an accepted tolerance using a dozer or motor grader, verifying elevations with a grade rod and laser or automatic grade-control system. Identify and mitigate at least five site-preparation hazards—including underground utilities, slopes, swing zones, and soft ground—applying OSHA 10 recognition and avoidance principles. Coordinate machine movements and ground-crew positioning using standard hand signals and two-way radio protocol to prevent struck-by and run-over incidents. Complete a site-preparation field log documenting daily pre-shift inspections, production quantities, weather conditions, and any safety incidents or near-misses.

Lessons · 5 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Site Plans, Clearing Limits, and Utility Location10theoryStudents read and mark up a site-preparation plan, identify clearing limits, locate buried utilities using 811 call-before-you-dig protocol, and sequence machine operations before any ground is disturbed.
  1. In pairs, mark up a printed site plan with colored pencils: one color for clearing limits, one for cut zones, one for fill zones, and one for storm drainage swales; defend their markup to the class.
  2. Role-play an 811 one-call request using a sample utility-notification form, then map the returned utility-locate flags onto the site plan and establish a hand-dig buffer zone.
  3. Develop a written two-page machine-sequencing plan for a sample 1-acre commercial pad site, specifying which machine operates in which zone, in what order, and what safety exclusion distances apply around underground utilities.
Sample grading and site-prep plan sets (civil-engineer scale 1:20 and 1:50), engineer's scale ruler, NCCER Heavy Equipment L1 Core Curriculum Module on site work, OSHA 29 CFR 1926 Subpart P (excavations) reference card, 811 utility-notification sample form, colored pencils, whiteboardStudents score 80% or higher on a 20-question written quiz covering plan symbols, cut/fill notation, utility-locate procedures, and machine-sequencing logic.
2Clearing, Grubbing, and Topsoil Stripping Operations11fieldStudents operate a dozer or excavator to clear vegetation, grub stumps, and strip topsoil to a depth specified on the site plan while maintaining a safe exclusion zone and depositing spoil only in designated stockpile areas.
  1. Perform a pre-shift walk-around inspection of the dozer or excavator using the manufacturer's checklist, complete the NCCER performance-verification form, and document any deficiencies before starting the machine.
  2. Clear and grub a designated 0.25-acre practice parcel on the school's training site: push brush to the spoil area with the dozer blade, then use the excavator to uproot at least three simulated stumps (buried timber anchors) and load them into a dump area.
  3. Strip topsoil to a marked depth using a dozer with blade depth set by a grade stake and laser receiver, windrowing stripped material to a stockpile marked with lath stakes, then verify depth at five check points with a tape measure and record results in the field log.
Track dozer (D6-class or similar), excavator (20-ton class), manufacturer pre-shift checklist, NCCER HEO L2 performance-profile sheets, laser level and grade rod, lath stakes, survey flagging, field log notebook, hard hat, high-visibility vest, steel-toed boots, gloves, safety glassesInstructor observes each student complete the full clearing-to-topsoil-strip sequence; student must keep all bystanders outside the swing/travel exclusion zone, achieve stripped depth within ±0.1 ft at all five check points, and score 'satisfactory' on all NCCER performance-profile line items.
3Rough Grading: Cut, Fill, and Compaction Sequencing12labStudents rough-grade a disturbed subgrade area to design elevation tolerances using a dozer or motor grader, then coordinate compaction equipment passes to achieve uniform subgrade density as specified in the site plan notes.
  1. Set up a grid of grade stakes at 25-foot intervals across the training pad using a builder's level and rod; calculate cut or fill amounts at each stake from the design elevation on the site plan and mark each stake with cut/fill depth.
  2. Operate the dozer or motor grader to move material from cut areas to fill areas in a logical sequence, checking blade elevation against grade stakes after every three passes; adjust blade angle and travel path as needed to avoid over-cutting.
  3. Follow immediately with a vibratory roller or plate compactor, making the number of passes specified by the instructor (representing a project specification); probe compacted areas with a penetrometer and record readings in the field log, flagging any area below specification for additional passes.
Motor grader or track dozer, vibratory smooth-drum roller or plate compactor, builder's level and tripod, grade rod, lath stakes, lumber crayon, penetrometer, NCCER HEO L2–L3 performance-profile sheets, site plan with cut/fill quantities, field log notebook, full PPEStudents achieve finished rough grade within ±0.2 ft of design elevation at a minimum of 80% of stake locations; all penetrometer readings meet the minimum value specified for the exercise; field log entries for the session are complete and legible.
4Drainage Shaping, Erosion Control, and Environmental Compliance11demoStudents shape positive drainage swales and berms to plan-specified slopes using a motor grader, then install silt fence and inlet protection to comply with a storm-water pollution prevention plan (SWPPP) scenario.
  1. Watch and then replicate an instructor demonstration of setting a motor grader blade to a specified cross-slope percentage using the machine's slope indicator; grade a 50-foot swale section and verify slope with a hand level and tape against the design, recording the result.
  2. Lay out and stake a silt-fence line along the downhill clearing limit using string line and a hand level to keep the fence line on contour; install silt fence by trenching, setting posts, and backfilling per manufacturer guidance, then conduct a visual inspection checklist against EPA SWPPP best-management-practice guidance.
  3. Install two inlet-protection devices (filter bag or rock-filter berm as available) at simulated storm drain inlets; photograph each installation, annotate the photos with device type and date, and file them in the field log as a compliance record.
Motor grader, slope indicator (machine-mounted or hand-held), silt-fence materials (fabric, posts, staples), post driver, round-point shovels, inlet-protection devices, string line, hand level, tape measure, camera or smartphone, EPA SWPPP best-management-practice field guide, NCCER HEO L3 environmental-compliance reference, full PPEInstructor measures finished swale slope at three locations; all must be within ±0.5% of specified design slope. Silt fence must pass a visual inspection checklist with no more than one minor deficiency. Field log photo record must be complete.
5Machine Coordination, Spotters, and Site-Prep Safety Review10practiceStudents demonstrate safe multi-machine coordination on a live training site, including hand-signal and radio communication with ground spotters, traffic-pattern management, and response to a simulated site emergency.
  1. Run a tabletop scenario exercise: given a scaled site drawing with three machines operating simultaneously, students diagram safe travel corridors, identify crossing hazard points, assign radio channels, and present their traffic-management plan to the class for peer critique.
  2. On the training pad with two machines operating (dozer and loader), one student acts as ground spotter while another operates; spotter practices all ASME/ANSI standard hand signals for stop, travel, raise, lower, and emergency stop, and the operator must respond correctly to each before trading roles.
  3. Conduct a timed simulated emergency drill: instructor calls out a scenario (machine rollover, worker struck, hydraulic fire); students must stop all machines, apply parking brakes, radio for help using the site's emergency-communication plan, and direct bystanders to the muster point — evaluated with a stop-watch and a 10-point safety-response checklist.
Track dozer and wheel loader (training site), two-way radios, ASME B30 hand-signal poster, site traffic-management drawing, emergency-response checklist, first-aid kit (visible location), fire extinguisher (mounted on equipment), OSHA 10 hazard-recognition reference cards, full PPE including high-visibility vestEach student must correctly execute all hand signals with zero errors during the spotter rotation and score 9 out of 10 on the emergency-response checklist during the drill; any score below 9 requires an immediate repeat of the drill before the student may participate in unsupervised machine operation.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Site Prep Written Knowledge ExamWritten exam25%75% correct (30 of 40 questions)A 40-question multiple-choice and short-answer exam covering site plan interpretation, cut/fill calculations, utility-locate procedures, erosion-control requirements, SWPPP concepts, and OSHA site-preparation hazard recognition; mapped to NCCER HEO L1–L3 core knowledge indicators and OSHA 10 site-hazard recognition objectives.
Standard met · Safety · Time · Quality/finish · Documentation
Multi-Machine Site-Prep Skills DemonstrationSkills demonstration45%Satisfactory rating on all critical-safety line items and 80% of performance line items on the NCCER performance-profile sheetEach student completes a full site-prep sequence on the training pad—pre-shift inspection, clearing and topsoil strip, rough grading to stakes, and swale drainage shaping—while a certified NCCER instructor records ratings on the HEO Level 2–3 performance profile; any critical-safety item rated unsatisfactory results in an automatic retest after remediation.
Standard met · Safety · Time · Quality/finish · Documentation
Site Preparation Field LogLog15%Complete entries for every lesson day, with no more than two minor documentation errors across the entire logStudents maintain a running field log throughout the course documenting pre-shift inspection results, daily production activities, grade-check measurements, weather, safety observations, and erosion-control installation records; the log is reviewed at course end against a scoring rubric that mirrors the documentation habits expected on a licensed construction project site.
Standard met · Safety · Time · Quality/finish · Documentation
Safety Compliance CheckSafety audit15%100% compliance on all critical PPE and exclusion-zone items; any single critical failure requires remediation and recheck before course credit is awardedDuring the multi-machine field sessions, the instructor conducts two unannounced safety spot-checks per student using a standardized 15-item checklist covering PPE use, machine-exclusion-zone enforcement, proper spotter communication, parking-brake engagement when dismounting, and correct emergency-stop response; results are recorded and become part of the student's permanent program file.
Standard met · Safety · Time · Quality/finish · Documentation
BLD-HEAV08-10 Capstone

Capstone Project: Integrated Site Preparation and Equipment Operation

108 hr · $1,080 COMPLIMENTARY

Students plan, execute, and document a multi-machine earthwork scenario that mirrors a real commercial site-prep contract, drawing on every skill built across the program. Working in small crews, they operate excavator, loader, dozer, grader, and skid steer in sequence to achieve engineered grade, then compile a complete project package and defend their decisions before an industry panel. This course is the primary demonstration that students are job-ready and meets the performance-documentation requirements aligned with NCCER Heavy Equipment Levels 1–3 competency verification.

Outcomes
Course text

Students plan, execute, and document a multi-machine earthwork scenario that mirrors a real commercial site-prep contract, drawing on every skill built across the program. Working in small crews, they operate excavator, loader, dozer, grader, and skid steer in sequence to achieve engineered grade, then compile a complete project package and defend their decisions before an industry panel. This course is the primary demonstration that students are job-ready and meets the performance-documentation requirements aligned with NCCER Heavy Equipment Levels 1–3 competency verification.

How the course runs. 4 blocks: Project Planning, Site Safety Plan, and Crew Coordination; Multi-Machine Field Execution: Earthwork to Rough Grade; Finish Grade, Grade Verification, and Project Documentation Compilation; Project Defense and Industry Panel Presentation.

What competent looks like. Plan a multi-phase earthwork operation by reading site plans, establishing control points, and sequencing machine tasks safely within a defined schedule and budget framework. Operate at least three classes of heavy equipment (excavator, dozer, grader, loader, or skid steer) to achieve specified grade tolerances on a live or simulated site while complying with OSHA 10 hazard-control requirements throughout. Perform pre-shift inspections, fluid checks, and minor adjustments on each machine used, recording findings on standard daily inspection forms aligned with NCCER maintenance competencies. Produce a complete project documentation package including a site safety plan, equipment logs, grade-verification shots, and a cost-and-time summary that meets industry standards for a Level 1–3 craft professional. Identify and correct at least three realistic site hazards—including struck-by, caught-in, and overhead-line risks—using the hierarchy of controls and proper lockout/tagout procedures where applicable. Deliver a structured oral defense of project decisions to an industry-panel evaluator, explaining equipment selection, grade-achievement strategy, and safety controls with clear technical reasoning.

Lessons · 4 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Project Planning, Site Safety Plan, and Crew Coordination27theoryGiven a set of site drawings and project specifications, the student will produce a written project plan that includes a phased equipment sequence, a site-specific safety plan meeting OSHA 10 hazard-identification requirements, and a daily inspection schedule for each machine assigned to the project.
  1. Students receive a package of scaled site plans (topographic map, grading plan, utility-locate sheet) and, working in crews of three or four, mark cut-and-fill zones, establish a phasing sequence for each machine class, and record decisions in a crew planning log—instructor reviews each log and returns written feedback within the session.
  2. Each crew drafts a site-specific safety plan that identifies at minimum five site hazards (e.g., underground utilities, slope stability, struck-by zones around swinging equipment, overhead power lines, public access boundary), assigns a control from the hierarchy of controls to each hazard, and designates a crew safety officer role with defined daily duties including tailgate-meeting facilitation.
  3. Crews conduct a tabletop walkthrough of the phased plan using scaled site-plan printouts and machine silhouette cutouts to simulate equipment positioning, spotting, and travel paths—an instructor acting as a 'site superintendent' introduces two unplanned changes (soil condition change, added material delivery window) and crews must revise their schedule and document the change in writing.
Scaled grading plans and topographic drawings (instructor-prepared packet), utility-locate form, NCCER Heavy Equipment Operator Levels 1–3 core curriculum, OSHA 10 Construction hazard reference cards, crew planning log templates, machine silhouette cutouts, whiteboard, calculatorInstructor reviews the completed written project plan and site safety plan against a scored rubric (20 criteria); pass requires 75% or higher with no safety-plan criterion scored zero. Any missing hazard control or undefined lockout/tagout procedure is an automatic re-do item regardless of overall score.
2Multi-Machine Field Execution: Earthwork to Rough Grade54fieldOperating assigned equipment in crew rotation, the student will complete the earthwork phase of the capstone site—strip topsoil, bulk excavate, doze and push fill, and achieve rough grade within the tolerance specified in the project plan—while performing all required pre-shift inspections and maintaining a real-time equipment log.
  1. Each crew member completes a pre-shift walk-around and fluid-check inspection on their assigned machine using the program's standard daily inspection form before any engine start; the instructor witnesses and initials each completed form, and any machine with a safety deficiency is tagged out using the program's lockout/tagout training tag until corrected—this mirrors NCCER maintenance competency verification.
  2. Crews execute the phased earthwork sequence: the excavator strips and stockpiles topsoil, the dozer pushes bulk fill to rough elevation, and the loader moves spoil as directed by the crew safety officer who stands clear of swing radius and maintains visual contact with operators; the grader makes the initial rough-grade pass targeting the plan elevation; the skid steer trims and cleans edges around obstacles. Instructors observe machine control, body position, travel path discipline, and response to two scripted safety interruptions (a simulated underground-utility strike flag and a simulated bystander encroachment) and score each student on a live observation checklist.
  3. At the midpoint of the field execution block, each crew pulls machines out of service, holds a 10-minute tailgate safety meeting documented on a standard tailgate form, reviews their grade shots taken with a hand level or builder's level against the plan, identifies any areas out of tolerance, and adjusts the remainder of their sequence in writing before resuming work—this mirrors real foreman-level accountability expected of NCCER Level 3 graduates.
Excavator, dozer, rubber-tired loader, motor grader, skid steer (program fleet or host-site equipment), standard daily inspection forms, equipment operation logs, lockout/tagout training tags, hand level or builder's level with rod, grade stakes, spray paint for grade marks, tailgate-meeting forms, personal protective equipment (hard hat, high-visibility vest, steel-toed boots, safety glasses, gloves), two-way radiosInstructor scores each student on the live operation checklist (separate checklists per machine class, aligned to NCCER performance-profile tasks); pass requires all critical safety behaviors scored 'satisfactory' and an overall score of 75% or higher per machine operated. Any unsafe act (operating outside swing-radius exclusion zone, bypassing pre-shift inspection, failure to respond correctly to the simulated utility strike) results in an immediate stop and a required remediation session before the student re-enters the field rotation.
3Finish Grade, Grade Verification, and Project Documentation Compilation18labThe student will bring the capstone site to finish grade within the specified tolerance, verify grade at a minimum of six control points using survey instruments, and compile the full project documentation package including inspection logs, equipment-hour summaries, grade-verification data, and a cost-and-time variance narrative.
  1. The grader operator makes finish-grade passes under instructor observation while a crew member reads grade rod at each of the six required control points; out-of-tolerance areas (defined in the project plan) are reworked by the appropriate machine and re-shot until all six points are within tolerance or the student documents why a variance exists and what corrective action was taken—this record becomes part of the project package.
  2. Each student individually completes their portion of the project documentation package at a workstation: they compile their own daily inspection forms, equipment-hour log entries, tailgate-meeting records, and personal operation checklist scores into a labeled binder using a provided table of contents template, then write a one-to-two-page cost-and-time variance narrative comparing planned versus actual hours and explaining any deviations—this mirrors the record-keeping expectations in the NCCER Heavy Equipment curriculum and prepares the student for employer documentation standards.
  3. Students peer-review one another's documentation packages using a provided checklist (minimum contents list, legibility, accuracy of grade data, completeness of safety records) and provide written feedback; the instructor then reviews all packages and returns them with margin notes before students make final corrections and submit for grading.
Motor grader, builder's level or automatic level, grade rod, grade-shot data sheet, project documentation binder with divider tabs and table of contents template, completed inspection forms from field execution lessons, calculator, pen and paper, peer-review checklistInstructor evaluates the completed documentation package against a 25-criterion rubric; pass requires 75% or higher with zero missing safety records. Grade verification must show all six control points within the project-specified tolerance or must include a written corrective-action record for any point outside tolerance—absence of either is an automatic re-do item.
4Project Defense and Industry Panel Presentation9demoThe student will deliver a structured 15-minute oral defense of their capstone project to an industry panel, explaining their equipment-selection rationale, grade-achievement strategy, safety control decisions, and documentation system with clear technical language and responses to panel questions.
  1. Students prepare a structured outline (not a slide deck unless they choose) covering four required sections: project overview and phasing rationale, safety plan decisions and any field adjustments made, grade-achievement approach and verification results, and lessons learned—instructor reviews outlines in a 30-minute group session the day before the defense and provides verbal feedback on completeness and technical accuracy.
  2. Each student delivers their 15-minute defense to a panel of at least two evaluators (instructor plus one industry guest or program advisory committee member); the panel then asks a minimum of three follow-up questions drawn from a standardized question bank covering equipment selection, hazard control, machine maintenance decisions, and documentation practices—student responses are scored on a panel rubric.
  3. Immediately following their defense, each student completes a written self-evaluation form rating their own project performance against the six course outcomes, citing specific evidence from their documentation package for each rating—the self-evaluation is collected and scored for completeness and honest self-assessment, not for inflating or deflating their overall grade.
Student project documentation binder, standardized panel evaluation rubric, panel question bank (instructor-held), self-evaluation form, timer, table and chairs for panel settingPanel scores the defense on a rubric with four scored sections (content accuracy, technical reasoning, safety and compliance knowledge, communication clarity), each worth 25 points; pass requires a total of 75 out of 100 with no section scored below 15. A score of 14 or below on the safety-and-compliance section requires a re-defense of that section only, regardless of total score.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Capstone Site ProjectProject60%75% overall on the combined field-execution observation checklists and documentation-package rubric, with all critical safety behaviors rated satisfactory and no missing required safety recordsThe primary project assessment evaluates each student's ability to plan, execute, and document a real multi-machine earthwork sequence from initial site review through finish grade and grade verification. Scores from the pre-shift inspection witnessing, the live machine-operation checklists across all assigned equipment, the grade-verification data sheet, and the compiled documentation binder are weighted together to produce a single project score.
Meets specification · Within estimate · Workmanship · Safety · Documentation
Project Documentation PortfolioPortfolio20%75% on the 25-criterion documentation rubric with zero missing safety records and a completed, accurate grade-verification data sheetThe portfolio is the student's complete project binder submitted after finish grade: it must contain daily inspection forms for every shift, an equipment-hour log, all tailgate-meeting records, the grade-verification data sheet with control-point measurements, and the cost-and-time variance narrative. The portfolio demonstrates the record-keeping discipline expected of an NCCER Level 1–3 credentialed operator and mirrors employer documentation standards used on commercial construction sites.
Completeness · Organization · Evidence quality
Oral Defense Before Industry PanelOral / panel20%75 out of 100 on the panel rubric with no section scored below 15, including a minimum score of 15 out of 25 on the safety-and-compliance sectionThe oral defense requires each student to present and defend their project decisions to a two-person panel (instructor and industry evaluator) in a 15-minute structured presentation followed by at least three panel questions. The defense assesses whether the student can explain their technical decisions clearly and accurately—a communication and reasoning skill directly relevant to crew-lead responsibilities aligned with NCCER Heavy Equipment Level 3 and to the safety-knowledge expectations of OSHA 10.
Explains decisions · Answers technical questions · Professional communication
BLD-HEAV08-11 Externship / clinical

Externship / Worksite Placement

162 hr · $650 COMPLIMENTARY

Students complete 162 hours of supervised field work at a sponsoring construction employer, operating heavy equipment under the direct oversight of a journeyman operator or site foreman. Competencies developed in the classroom—machine pre-trip inspections, grade reading, site prep, and safe operating procedures—are applied in live production conditions. A credentialed site supervisor evaluates student performance against NCCER craft standards throughout the placement.

Outcomes
Course text

Students complete 162 hours of supervised field work at a sponsoring construction employer, operating heavy equipment under the direct oversight of a journeyman operator or site foreman. Competencies developed in the classroom—machine pre-trip inspections, grade reading, site prep, and safe operating procedures—are applied in live production conditions. A credentialed site supervisor evaluates student performance against NCCER craft standards throughout the placement.

How the course runs. 4 blocks: Orientation, Site Induction, and First-Week Safety Integration; Supervised Machine Operation and Daily Production Tasks; Hazard Identification, Reporting, and Worksite Communication; End-of-Placement Reflection, Evaluation, and Professional Documentation.

What competent looks like. Perform daily pre-operation inspections and fluid checks on at least two machine types (excavator, loader, dozer, grader, or skid steer) in accordance with manufacturer and NCCER maintenance checklists without supervisor prompting. Operate assigned heavy equipment safely on a live construction site, demonstrating compliance with OSHA 10 hazard-recognition and personal protective equipment requirements on every shift. Read and interpret site plans, grade stakes, and cut/fill instructions to position and operate equipment within tolerances specified by the site supervisor. Complete a daily field log for every shift documenting machine hours, pre-trip findings, tasks performed, and any near-miss or safety observations, with entries verified by the site supervisor. Receive a passing composite score on the employer's end-of-placement evaluation form, demonstrating professional conduct, attendance, and technical skill at an entry-level operator standard. Identify and report at least one worksite hazard per week using the site's hazard-reporting process, connecting field observations to OSHA 10 general industry and construction safety principles.

Lessons · 4 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Orientation, Site Induction, and First-Week Safety Integration18fieldGiven a new worksite, the student will complete the employer's site-specific safety induction, identify site layout, emergency egress routes, PPE requirements, and chain of command before operating any equipment.
  1. Shadow the site foreman during the morning toolbox talk on each of the first three days; record key safety topics, hazards discussed, and corrective actions in the field log.
  2. Walk the entire site perimeter with the assigned journeyman supervisor, locating underground utility markings, overhead power lines, exclusion zones, and traffic control points, then sketch a labeled site map in the field log.
  3. Conduct a seated cab walkthrough (engine off, keys out, lockout/tagout reviewed) on the primary assigned machine, identifying every control, safety interlock, and emergency shut-off before the supervisor permits the first engine start.
Employer site-specific safety induction packet, OSHA 10 card (carried by student), hard hat, safety glasses, high-visibility vest, steel-toed boots, gloves, hearing protection; site emergency action plan; manufacturer operator's manual for assigned machine; student field-log notebook.Student completes employer's site induction sign-off form with no omissions; supervisor confirms student can verbally identify five site-specific hazards and all emergency procedures before the first machine operation — pass requires 100% completion of induction checklist and supervisor sign-off.
2Supervised Machine Operation and Daily Production Tasks108fieldUnder direct journeyman supervision, the student will operate assigned heavy equipment on production tasks — including earthmoving, grading, loading, or site-prep cycles — while maintaining safe operating procedures and achieving task tolerances set by the supervisor.
  1. Perform a full NCCER-style pre-trip inspection (fluid levels, filters, tracks or tires, lights, mirrors, safety devices, bucket or blade condition) at the start of every shift and record findings on the standardized inspection form before starting the engine.
  2. Complete assigned production tasks each day (e.g., cut-and-fill cycles to grade stakes, truck-loading sequences, backfill and compaction passes, or finish grading to a string line) and have the supervisor grade each task on the employer evaluation rubric for machine control, efficiency, and safety.
  3. At the end of each shift, fuel the machine, clean the cab and undercarriage as required, note any fluid leaks or mechanical defects on the defect tag, and brief the supervisor on machine status — documenting all findings in the daily field log.
Assigned heavy equipment (excavator, dozer, loader, grader, and/or skid steer as available on site); manufacturer operator's manual; NCCER pre-trip inspection checklist; employer task evaluation rubric; grade stakes and string line; survey rod; field-log notebook; full PPE kit.Supervisor evaluates the student on the employer rubric after every 20 operating hours; student must achieve a score of 75% or higher on machine control, safety compliance, and task quality on each evaluation period to continue placement — failure triggers a documented corrective-action plan.
3Hazard Identification, Reporting, and Worksite Communication18fieldThe student will identify, document, and report at least one new worksite hazard per week using the employer's hazard-reporting process and connect observations to OSHA 10 construction safety standards.
  1. Each week, complete one written hazard-identification report using the employer's near-miss or hazard form, describing the hazard, the employees or equipment at risk, the applicable OSHA construction standard category (e.g., struck-by, caught-in/between, fall, electrical), and the corrective action taken or recommended.
  2. Participate in at least one safety meeting, pre-task planning session, or job-hazard analysis (JHA) per week; record the meeting date, attendees, hazards discussed, and controls selected in the field log.
  3. Review one selected section of the employer's safety data sheets (SDS) or equipment-specific safety warning labels each week and discuss with the supervisor how that hazard is controlled on the current job — write a three-to-five sentence summary in the field log.
Employer hazard/near-miss report forms; OSHA 10 course reference card (student's own); job-hazard analysis (JHA) template; SDS binder or digital access; field-log notebook.Program coordinator reviews field logs and hazard reports at the midpoint (week 5) and end-of-placement check-ins; student must have submitted at least one hazard report per week with a correctly identified OSHA hazard category and a plausible corrective action — pass requires all weekly reports submitted and supervisor confirmation that reports were acted upon appropriately.
4End-of-Placement Reflection, Evaluation, and Professional Documentation18fieldThe student will compile a complete externship portfolio — including all daily field logs, supervisor evaluation forms, and a written self-reflection — and present it to the program coordinator to demonstrate professional growth and readiness for entry-level employment.
  1. Organize all daily field-log entries chronologically, verify that every shift is documented (date, site, machine, hours, tasks, pre-trip findings, hazard observations, supervisor initials), and submit the complete log binder to the program coordinator by the final day of placement.
  2. Ask the site supervisor to complete the program's official employer evaluation form covering attendance and punctuality, safety compliance, machine operation skill, teamwork and communication, and overall job readiness; review the completed form together in a brief exit interview with the supervisor and record three takeaways in the field log.
  3. Write a 400-to-600 word typed self-reflection addressing: (1) which machine operation or site skill improved most during the placement; (2) one safety situation encountered and how it was handled; (3) how the externship connects to the NCCER Heavy Equipment credential competencies; and (4) one specific professional goal for the first year of employment.
All completed daily field-log notebooks; employer evaluation form (program-issued); self-reflection rubric; word processor or pen and paper; student's copy of NCCER Heavy Equipment L1 competency task list for reference.Program coordinator scores the portfolio using a three-part rubric: field-log completeness (all shifts documented with supervisor initials = pass), employer evaluation composite score of 75% or higher = pass, self-reflection meets minimum length and addresses all four required points = pass — all three parts must be passed; any missing component requires a remediation plan before the student advances to Course 12.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Live Machine Operation Skills DemonstrationSkills demonstration70%Student must score 75% or higher on the employer's task evaluation rubric across all rated dimensions (pre-trip inspection, machine control, grade or task accuracy, and safety compliance) as measured by cumulative supervisor evaluations at each 20-hour interval throughout the placement.The site supervisor directly observes and scores the student operating assigned heavy equipment on real production tasks using the program's standardized employer evaluation rubric. Scores are collected at each 20-hour interval and averaged into a composite skills-demonstration score that serves as the primary evidence of field competency for NCCER Heavy Equipment craft-practice areas.
Competency · Safety · Attendance · Conduct · Initiative
Externship Field Log and Portfolio ReviewLog30%All three portfolio components must independently meet the passing standard: field log is complete (every shift documented with supervisor initials), employer end-of-placement evaluation composite is 75% or higher, and the self-reflection addresses all four required prompts at minimum required length — any single component below standard prevents course completion until remediated.The program coordinator reviews the student's complete field-log binder, the supervisor-completed employer evaluation form, and the typed self-reflection as an integrated portfolio. This lab-log assessment verifies that the student maintained professional documentation habits across all 162 hours and can articulate the connection between externship experience and NCCER credential competencies.
Complete · Verified
BLD-HEAV08-12 Exam prep

Certification Exam Preparation: NCCER Heavy Equipment L1–3, NCCCO Crane & OSHA 10

45 hr · $450 COMPLIMENTARY

This 45-hour capstone review course maps every lesson directly to the knowledge domains tested on the NCCER Heavy Equipment Operations Levels 1–3 written and performance assessments, the NCCCO Crane Operator written and practical exams, and the OSHA 10-Hour Construction Outreach competency areas. Learners diagnose personal weak spots, drill trade math and regulations, rehearse hands-on performance tasks under test-like conditions, and sit two full timed mock exams before their credentialing dates.

Outcomes
Course text

This 45-hour capstone review course maps every lesson directly to the knowledge domains tested on the NCCER Heavy Equipment Operations Levels 1–3 written and performance assessments, the NCCCO Crane Operator written and practical exams, and the OSHA 10-Hour Construction Outreach competency areas. Learners diagnose personal weak spots, drill trade math and regulations, rehearse hands-on performance tasks under test-like conditions, and sit two full timed mock exams before their credentialing dates.

How the course runs. 4 blocks: Diagnostic Assessment and Targeted Study Planning; NCCER Heavy Equipment L1–3 Knowledge and Performance Drill; NCCCO Crane Written Domains and OSHA 10 Scenario Drill; Full Timed Mock Certification Exams and Final Debrief.

What competent looks like. Score 70% or higher on a timed NCCER-style written practice exam covering all Level 1–3 module content areas including equipment operation, maintenance, and site safety. Demonstrate correct responses to at least 80% of NCCCO Crane written exam practice questions covering load charts, rigging, signals, and applicable regulations. Correctly apply OSHA 10 Construction hazard recognition and control principles to scenario-based questions at a passing rate consistent with OSHA Outreach program expectations. Execute at least three NCCER performance profile tasks—such as pre-operation inspection, grade checking, and safe equipment shutdown—within specified tolerances under evaluator observation. Calculate crane load weights, rigging angles, and equipment grade percentages accurately using trade math without a formula sheet. Develop and follow a personal study plan that addresses identified knowledge gaps across all three credential exam areas before the scheduled exam dates.

Lessons · 4 blocks
#LessonHrTypeObjectiveActivitiesMaterialsCheck
1Diagnostic Assessment and Targeted Study Planning6theoryLearners identify their individual weak domains across NCCER L1–3, NCCCO Crane, and OSHA 10 content areas by analyzing diagnostic practice-test results and produce a written personal study plan.
  1. Complete a 100-question timed diagnostic practice exam drawn proportionally from NCCER Heavy Equipment module content (earthmoving equipment types, pre-operation inspection, basic site safety, maintenance fundamentals), NCCCO Crane knowledge areas (load charts, rigging hardware, hand signals, regulations), and OSHA 10 Construction topics (fall protection, electrical hazards, struck-by, caught-in/between, PPE); score results by domain.
  2. Use a provided domain-score worksheet to color-code results into green (≥80%), yellow (70–79%), and red (<70%) zones for each credential, then rank the three lowest-scoring domains across all credentials.
  3. Draft a one-page personal study plan that allocates remaining self-study time by domain priority, lists specific NCCER Core Curriculum and module references, NCCCO Candidate Handbook sections, and OSHA 10 topic areas to review, and sets a target score for each domain on the final mock exam.
100-question diagnostic practice exam packet (instructor-developed, aligned to NCCER module learning objectives and NCCCO Candidate Handbook domain weightings); domain-score worksheet; NCCER Heavy Equipment Operations Levels 1–3 modules; NCCCO Crane Operator Candidate Handbook (current edition); OSHA 10-Hour Construction Outreach topic outline; pencils; calculatorsLearner submits a completed domain-score worksheet with all three credential areas scored by domain AND a personal study plan naming specific references for each red- and yellow-zone domain; instructor reviews for realistic time allocation and accurate domain identification — accepted or returned for revision before Lesson 2.
2NCCER Heavy Equipment L1–3 Knowledge and Performance Drill16labLearners demonstrate mastery of NCCER Heavy Equipment Levels 1–3 written knowledge domains and correctly execute at least three graded NCCER performance profile tasks on actual equipment to the module-specified tolerances.
  1. Rotate through four 90-minute written-review stations — (1) equipment identification, controls, and pre-operation inspection procedures for excavator, loader, dozer, grader, and skid steer; (2) preventive maintenance schedules, fluid types, and daily service checks; (3) site preparation, grade checking with laser level and grade rod, and blueprint/plan reading for earthwork; (4) trade math including volume calculations for cut/fill, slope percentages, and unit conversions — completing a 25-question station quiz at each station with immediate instructor feedback.
  2. Perform three NCCER-style performance profile tasks on the program's training equipment yard: (a) complete a documented pre-operation inspection on an excavator or loader using the NCCER checklist, recording all findings legibly; (b) operate a dozer or grader along a staked grade line and achieve finish grade within the tolerance specified in the NCCER performance profile; (c) safely shut down and secure equipment and demonstrate lockout/tagout steps verbally to the evaluator.
  3. Debrief in small groups using the scored station quizzes: each learner explains one question they missed, identifies the correct answer and the NCCER module chapter that covers it, and adds a note to their personal study plan.
NCCER Heavy Equipment Operations Level 1, 2, and 3 modules (all relevant chapters); NCCER performance profile checklists for excavator, loader, dozer, grader, and skid steer; training excavator, loader, dozer, or grader; grade stakes, laser level, and grade rod; lockout/tagout kit; PPE (hard hat, safety vest, steel-toed boots, gloves, eye protection); station quiz packets; calculatorsPass standard: ≥70% on each of the four 25-question station quizzes (scores below 70% on any station require a directed re-review and a five-question re-quiz before proceeding); all three performance profile tasks rated 'satisfactory' by the evaluator on every critical step listed in the NCCER checklist — any 'unsatisfactory' on a safety-critical step requires immediate re-demonstration.
3NCCCO Crane Written Domains and OSHA 10 Scenario Drill14theoryLearners correctly apply NCCCO Crane Operator written exam knowledge — including load chart interpretation, rigging calculations, and applicable federal regulations — and accurately identify and control OSHA 10 Construction hazard categories in scenario-based practice questions at or above target passing rates.
  1. Work through a structured load-chart and rigging math workshop: given a sample manufacturer's load chart for a mobile crane, learners determine maximum allowable loads at specified boom angles and radii, calculate the weight of common rigging hardware (shackles, slings, hooks), apply the D/d ratio concept to wire rope selection, and solve three rigging angle tension problems using the tension factor table — all answers checked against an instructor key and errors corrected with explanation.
  2. Complete a 60-question NCCCO-style written practice set covering all major domain areas identified in the NCCCO Candidate Handbook — including crane types and components, load charts, rigging hardware and inspection, hand and voice signals, site and operational hazards, relevant OSHA crane and derrick regulations, and employer/operator responsibilities — then review every missed item using the candidate handbook and OSHA crane/derrick standard reference.
  3. Participate in a 90-minute OSHA 10 hazard-scenario carousel: six tabletop scenario cards (fall protection, electrical safety, struck-by, caught-in/between, excavation and trenching, PPE selection) are posted at stations; learner groups rotate every 15 minutes, identify the hazard, cite the applicable OSHA 10 topic area, select the hierarchy-of-controls remedy, and record answers on a response sheet — instructor debriefs each station with correct answers and common exam traps.
Sample mobile crane load chart (generic manufacturer format used for training); rigging tension factor table; NCCCO Crane Operator Candidate Handbook (current edition); 60-question NCCCO-style practice set; OSHA 10-Hour Construction Outreach topic outline; OSHA crane and derrick regulations reference summary; six OSHA scenario station cards; response sheets; calculators; whiteboard for rigging math demonstrationPass standard: ≥75% on the 60-question NCCCO-style practice set AND correct answers on all three rigging calculation problems (partial credit accepted with instructor review); OSHA scenario carousel response sheets scored — learners must correctly identify the hazard category and a valid control measure for at least five of the six stations; learners below either threshold complete instructor-assigned targeted reading and a 10-question re-quiz before the mock exam.
4Full Timed Mock Certification Exams and Final Debrief9labLearners complete two full-length timed mock exams — one NCCER-style and one NCCCO Crane-style — under simulated test conditions and use scored results plus instructor feedback to confirm readiness or finalize targeted review before their actual credential exam dates.
  1. Sit Mock Exam A: a timed, closed-book NCCER-style written exam (the number of items and time limit mirror the format described in current NCCER assessment guidance) covering all Level 1–3 module knowledge areas; learners follow actual test protocols — no phones, calculators only where permitted, one answer per question — and submit answer sheets for instructor scoring.
  2. Sit Mock Exam B: a timed, closed-book NCCCO Crane Core written practice exam (item count and time limit modeled on NCCCO Candidate Handbook specifications for the written assessment) covering load charts, rigging, signals, and regulations; scoring uses the same domain-breakdown format as the candidate handbook so learners see performance by knowledge area.
  3. Attend a 90-minute structured final debrief: instructor returns scored mock exams with domain breakdowns; each learner completes a final gap-analysis card listing the three items or domains still below target, writes two specific study actions to take before exam day (for example, re-read a named module chapter or re-solve a load-chart problem type), and meets with the instructor individually for a five-minute readiness conversation that results in a signed 'exam ready' acknowledgment or a documented additional-study recommendation.
Mock Exam A packet (NCCER-style, instructor-developed, aligned to Level 1–3 module learning objectives); Mock Exam B packet (NCCCO Crane Core-style, instructor-developed, aligned to NCCCO Candidate Handbook domains); answer sheets; No. 2 pencils; calculators; stopwatch or wall clock; NCCER and NCCCO domain-breakdown scoring rubrics; final gap-analysis cards; sign-in/test-protocol acknowledgment formsPass standard for exam readiness: ≥70% on Mock Exam A (overall) with no single NCCER module area below 60%, AND ≥70% on Mock Exam B (overall) with no single NCCCO domain below 60%; learners meeting both thresholds receive a signed 'exam ready' acknowledgment; learners below either threshold receive a written additional-study plan from the instructor specifying resources and a recommended self-study timeline before their scheduled credential exam date — no learner is denied the credential exam opportunity, but the gap is documented.
Assessments
AssessmentTypeWeightPass standardMethod & rubric
Full Mock Certification Exam Battery (NCCER L1–3 and NCCCO Crane Written)Mock certification exam100%≥70% overall on the NCCER-style mock written exam with no individual module area below 60%, AND ≥70% overall on the NCCCO Crane Core-style mock written exam with no individual knowledge domain below 60%; NCCER performance profile tasks from Lesson 2 must all be rated 'satisfactory' on every safety-critical step.Learners sit two full-length, timed, closed-book written mock exams back-to-back under actual test-day protocols, with items proportionally distributed across all credential knowledge domains as described in current NCCER and NCCCO guidance. Scored results are returned with a domain breakdown so the instructor can sign off on exam readiness or issue a specific additional-study plan before the learner sits any credentialing exam.
Score · Time management
Program completion

External credential: NCCCO Crane; NCCER Heavy Equipment L1-3; OSHA 10

Students sit the NCCER Heavy Equipment Operations Levels 1–3 credential exams through a registered NCCER Accredited Training Sponsor, the NCCCO Crane Operator certification exams administered directly by the National Commission for the Certification of Crane Operators, and the OSHA 10-Hour Construction Industry Outreach Training completion card issued through an OSHA-authorized trainer. Pass standard: Credential issued by the body.

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