BLD-MASO04-07 · Lesson 2 · 12 clock hours · demo
Weather-Resistive Barriers, Flashings, and Weep Systems
Objective. Students will demonstrate correct installation of a house-wrap WRB, through-wall flashing, and functional weep openings on a wood-frame mock-up panel following a sequenced, step-by-step procedure.
⚠ Pending professional review
This lesson, its worked examples and its practice questions has not yet been verified by a licensed professional engineer or master tradesperson or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.
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Why This Layer Matters
Brick and stone veneer are not waterproof. Rain, wind-driven moisture, and condensation all find their way behind the face of the wall. The cavity behind a veneer wythe is designed to collect that water—but only if three elements work together correctly: the weather-resistive barrier (WRB), the through-wall flashing, and the weep system. When any one of these fails or is installed out of sequence, moisture is trapped against wood framing, causing rot, mold, and structural damage. Getting this sequence right is one of the most important skills a mason develops.
The Weather-Resistive Barrier (WRB)
The WRB—commonly called house wrap—is a sheet material fastened to the sheathing (usually OSB) before the veneer is laid. Its job is to allow water vapor to pass outward from the framing while blocking liquid water from moving inward. House wrap is not a vapor retarder; it is a drainage plane.
Installation rules:
- Start at the bottom and work upward, just like roofing shingles—each upper course laps over the course below by at least 6 inches so water drains down, not under.
- Vertical seams must lap a minimum of 6 inches.
- Fasten with cap staples or cap nails in the manufacturer's recommended pattern; loose, baggy wrap tears and admits water.
- At window and door openings, the WRB integrates with the window flashing pan and sill tape. The sill pan flashing goes in first, then the window unit, then the face of the WRB laps over the nailing flanges, and finally tape seals every penetration. Tape must be compatible with the WRB material—check the manufacturer's data sheet.
- All penetrations (pipes, conduit, anchor bolts) must be sealed with the manufacturer-approved tape or fluid-applied flashing material.
Through-Wall Flashing
Through-wall flashing sits at the base course of the veneer—and at any horizontal interruption like shelf angles or window heads—and directs water that has collected in the cavity back to the exterior. It must span the full width of the wythe and turn up behind the WRB on the back side.
Key requirements:
- Flashing material must be compatible with the masonry and mortar. Flexible self-adhering modified-bitumen membranes are widely used because they seal around fasteners and conform to irregular surfaces.
- The flashing runs continuously across the wall. Pieces must be lapped at least 6 inches and sealed so there are no gaps.
- End dams are upturned returns at each end of a flashing run (at corners, door jambs, or wall ends). Without end dams, water simply runs off the ends of the flashing and back into the wall cavity. End dams are bent from sheet metal or formed from the membrane material itself.
- The front edge of the flashing laps over the drip edge (a stainless or hot-dipped galvanized metal edge piece). The drip edge projects slightly beyond the face of the veneer, directing water out and away from the wall surface rather than letting it run back under.
- Flashing must not be punctured by ties or fasteners within the field of the wall. Masonry ties must be placed above the flashing plane.
Weep Systems
Weeps allow water that collects on top of the flashing to drain out of the cavity. They are placed in the first head joint above the flashing at regular intervals—typically every 24 inches on center, though local codes and manufacturer guidance may vary.
Two common types:
- Open head joints: A head joint is simply left open (no mortar) to create a hole. These drain quickly but can allow insects to enter the cavity. Mesh inserts or open-cell foam weep vents address that concern.
- Rope-wick weeps: A cotton or synthetic rope is placed in the head joint, with one end inside the cavity on the flashing and the other end hanging out the face. Capillary action draws water out. Rope wicks are less vulnerable to mortar plugging but must not be completely encased in mortar.
Mortar droppings are the enemy of weeps. During laying, keep the cavity and the surface of the flashing as clean as possible. Mortar that falls onto the flashing can harden and block weep openings. Some contractors place a mortar-collection device—a mesh strip or gravel bed—on the flashing to keep weeps open.
The Colored-Water Test
A simple field test verifies that the flashing and weep system actually work: pour or squeeze colored water into the top of the cavity above the flashing and watch where it exits. Water should appear promptly from every weep opening with no pooling visible. Any location where water does not exit—or where it appears outside a weep opening—points to a flashing gap, a blocked weep, or a missing end dam.
Safety Points
- Cuts: Utility knives used to cut house wrap and membrane flashing are a leading cause of hand lacerations. Always cut away from your body and retract the blade when not in use. Wear cut-resistant gloves when scoring metal drip edge.
- Falls: Work on panels that are properly supported or braced. Never lean a panel against a wall without securing the base.
- Adhesive membranes: Self-adhering flashings contain solvents and adhesives. Work in ventilated areas and wear nitrile gloves to protect skin.
- Eye protection: Flying staple tacks and mortar splatter both require safety glasses throughout this activity.
- Housekeeping: Keep the floor clear of tape scraps and cut material to prevent slip-and-fall hazards.
Key terms10
Weather-Resistive Barrier (WRB)A sheet material (such as house wrap) installed over sheathing to block liquid water from entering the wall assembly while allowing water vapor to escape outward.
Through-wall flashingA continuous, impermeable membrane or metal sheet installed horizontally at the base of a veneer wythe—and at other interruptions—to collect water from the cavity and direct it to the exterior.
End damAn upturned return formed at each end of a flashing run to prevent water from running off the side of the flashing and back into the wall cavity.
Drip edgeA metal edge piece attached to the front of the flashing that projects past the face of the veneer, directing water away from the wall surface.
Weep openingAn opening—either an open head joint or a rope-wick insert—placed in the first course of mortar joints above the flashing to allow collected water to drain out of the cavity.
Rope-wick weepA length of fibrous rope placed in a head joint with one end inside the cavity and one end at the face of the wall; capillary action draws water from the cavity to the outside.
Drainage planeThe continuous surface—formed by the WRB and flashing—that guides water downward and outward rather than allowing it to accumulate against framing or sheathing.
CavityThe air space between the back face of a veneer wythe and the surface of the WRB on the sheathing, intended to allow drainage and drying.
Self-adhering membraneA flexible flashing material with a factory-applied adhesive backing that bonds directly to the substrate and seals around fasteners, commonly used for through-wall and window flashing.
Mortar collection deviceA mesh strip, open-cell foam, or gravel layer placed on top of flashing to catch mortar droppings before they can harden and block weep openings.
Worked examples4
1. A wall section is 16 feet wide. Open-head-joint weep openings are to be placed every 24 inches on center starting 12 inches from each end. How many weep openings are needed?
- Identify the usable span between end weeps: the first weep is 12 in from the left end and the last is 12 in from the right end, so the span between first and last weep = 16 ft − (12 in + 12 in) = 192 in − 24 in = 168 in.
- Count the intervals between weeps at 24 in on center: 168 in ÷ 24 in = 7 intervals.
- Number of weeps = number of intervals + 1 = 7 + 1 = 8, plus the two end weeps already counted gives 2 + 6 interior = 8 total. Re-check: positions at 12, 36, 60, 84, 108, 132, 156, 180 inches from left end — that is 8 weep openings.
- Answer: 8 weep openings across the 16-foot section.
Answer: 8 weep openings
2. A flashing run is 10 feet long and must be built from two pieces of self-adhering membrane. Each piece must overlap the next by at least 6 inches. What is the minimum combined length of material needed?
- The finished run must cover 10 ft = 120 inches.
- When two pieces overlap by 6 inches, the total material used = length of piece 1 + length of piece 2, but the covered distance = length of piece 1 + length of piece 2 − 6 in (overlap).
- Set up: (total material) − 6 in = 120 in, so total material = 120 + 6 = 126 inches = 10 feet 6 inches.
- Minimum combined length of the two pieces is 126 inches (10 ft 6 in).
Answer: 126 inches (10 ft 6 in) of membrane material minimum
3. A WRB is being installed on a wall 8 feet tall. Horizontal courses of house wrap must overlap by at least 6 inches. Each roll is 9 feet wide (used horizontally). How many courses are required, and what is the minimum total height of material used?
- The wall is 8 ft = 96 inches tall. Installation starts at the bottom; the first course covers from 0 to 108 in (9 ft wide roll), which more than covers the wall in one course.
- Since 9 ft > 8 ft, a single horizontal course covers the full wall height with no horizontal lap needed.
- Answer: 1 course; minimum material height = 9 ft (the roll width), which provides 12 inches of excess that can be folded at top or trimmed.
- If the wall were taller—say 16 ft—a second course would be needed: first course 0–108 in (9 ft), second course starts at 102 in (108 − 6 in lap), top edge at 102 + 108 = 210 in = 17.5 ft. So two courses cover 16 ft using 18 ft of material.
Answer: One course (9 ft roll) covers an 8-ft wall; for a 16-ft wall, two courses requiring 18 ft of material (each 9 ft wide, lapped 6 in) would be needed.
4. An end dam must be bent up 4 inches on each end of a 36-inch-long flashing piece. What total flat length of sheet metal must be cut before bending?
- The horizontal field of the flashing = 36 inches.
- Each end has a 4-inch upturned end dam, adding 4 in on each side.
- Total flat length = 36 in + 4 in + 4 in = 44 inches.
- Cut the sheet metal to 44 inches; after bending 4 inches up at each end, the horizontal run will measure 36 inches.
Answer: 44 inches of flat sheet metal
In class: Instructor demonstrates WRB application on a 4×8 framed panel: overlap direction, staple pattern, tape at penetrations, integration with windows—students observe and take notes using a provided sequencing checklist, then verbally recite the sequence back to the instructor. · Paired practice: each pair installs WRB, surface-bonded or copper through-wall flashing at the base course line, and end-dam details on their own framed panel, referencing the sequencing checklist; instructor circulates and provides immediate corrective feedback. · Students place open-head-joint weep openings and rope-wick weeps at the base course on a demonstration wythe and then use a squeeze bottle of colored water behind the flashing to verify water exits through the weeps—recording results in their lab log.
Materials: Pre-framed 4×8 OSB/stud panels (one per pair); house-wrap WRB roll; flashing material (flexible self-adhering membrane cut to width); sheet-metal end dams; stainless or hot-dipped galvanized drip edge; rope wicks; squeeze bottle and food-coloring solution; stapler; utility knife; tape measure; NCCER Masonry Level 2 trainee guide.
Check: Instructor uses a flashing-installation checklist (overlap correct, end dams present, flashing laps over drip edge, weeps clear and functional); all items must be marked satisfactory—colored-water test must show water exiting every weep with no pooling behind flashing.
Practice check8
Answer each question, then check it. Nothing is recorded; this is your own practice.
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