Objective. Students will identify the top construction hazards (fall, struck-by, caught-in/between, electrocution) and apply OSHA 10-Hour Construction content specific to elevator hoistways, machine rooms, and pit environments.
This lesson, its worked examples and its practice questions has not yet been verified by a licensed professional engineer or master tradesperson or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.
VoTechWorks program approval and accreditation are still in progress. Credentials are issued only by the certifying bodies named in each program, after their own exams.
Before you touch a wire, lift a counterweight, or step into a pit, you must understand the hazards that injure and kill workers in this trade. The Occupational Safety and Health Administration (OSHA) requires that all workers on covered construction sites be trained in recognized hazards. The OSHA 10-Hour Construction Industry course is the standard entry-level credential that proves you have that baseline knowledge. Employers, contractors, and union halls look for the DOL wallet card as evidence that you are ready to work safely alongside a journey-level mechanic.
OSHA and the construction industry identify four hazard categories responsible for the large majority of construction fatalities. Elevator work intersects with all four.
Falls are the leading killer in construction. In elevator work, fall hazards appear at every stage: open hoistway openings at each floor, unguarded pit ladders, work platforms inside the shaft, and machine room floors slick with oil. Any unprotected edge more than six feet above a lower level requires fall protection under 29 CFR 1926 Subpart M. Guardrails, personal fall arrest systems (PFAS), and covers over floor openings are the primary controls.
Struck-by hazards occur when a moving object hits a worker. Inside a hoistway, this includes falling tools or hardware dropped from above, moving counterweights, and traveling cables. Always secure your tools and materials. Never work below another crew unless a physical barrier separates the work zones.
Caught-in/between hazards involve body parts being caught, squeezed, or crushed between moving machinery or between a moving part and a fixed surface. Elevator machine rooms contain traction sheaves, motor shafts, and governor assemblies that can pull in clothing or hands in an instant. Hoistway doors and car sills create pinch points. Machine guards must always be in place unless you are performing specific maintenance under a proper energy-control procedure.
Electrocution is a constant risk wherever electrical work is performed. Elevator control panels operate at various voltages, and feeder circuits supplying machine rooms can carry high voltage. Never assume a circuit is de-energized. Verify with a calibrated voltage tester before touching conductors, and follow your employer's written lockout/tagout (LOTO) program every time.
Lockout/tagout (LOTO) is governed by 29 CFR 1910.147 for general industry and is referenced in construction safety programs as well. The core rule: before servicing or maintaining equipment where unexpected energization or startup could occur, you must isolate the energy source and physically lock it out. In elevator work this means de-energizing the main line disconnect in the machine room, applying your personal lock, and verifying that the car cannot move before entering the hoistway or pit. Each worker on the job applies their own lock — one person, one lock, no exceptions.
The hoistway is a vertical shaft running the full height of the building. Specific hazards include:
Always inspect hoistway access before entry. Communicate clearly with all crew members about car position and planned movement.
The machine room houses the drive motor, traction sheave, controller, governor, and electrical panels. Key hazards include:
The pit is the space below the lowest landing. Entry requires caution:
1. Confirm the car is at the top landing and secured.
2. Engage the pit stop switch before descending.
3. Check for standing water, which creates both slip and electrocution hazards.
4. Ensure adequate lighting is operational.
5. Be aware of limited oxygen in sealed pits — if you suspect an atmospheric hazard, test before entry.
The pit stop switch removes power from the elevator's driving machine; it does not replace LOTO for maintenance tasks.
Subpart Q of the construction standards specifically addresses material hoists, personnel hoists, and elevators used during construction. It sets requirements for rated load capacities, rated speeds, inspection intervals, and safety devices. When working on construction-phase hoistways, be familiar with these requirements because the equipment used to lift workers and materials must be inspected by a competent person before each use.
PPE is the last line of defense, not the first. Engineering controls and administrative controls should be applied before relying on PPE.
Employers with more than ten employees in most industries must record work-related injuries and illnesses on the OSHA 300 Log. Learning to complete a 300-style log entry — including the nature of the injury, affected body part, and days away from work — prepares you to assist a supervisor after an incident and to recognize patterns of hazards at a jobsite.
Answer each question, then check it. Nothing is recorded; this is your own practice.
A free tech program — complimentary, as our commitment to get America working. Help us build VoTechWorks. Tell us what works, what doesn’t, and what you want to learn.