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newSchoolWorks.com › VoTechWorks › Building & Construction › Elevator Mechanic (pre-apprentice) › Universal Core: Safety, Math, Communication & Career for Elevator Mechanics › Lesson 1
BLD-ELEV10-01 · Lesson 1 · 12 clock hours · theory

OSHA 10-Hour Construction Safety & Elevator Worksite Hazards

Objective. Students will identify the top construction hazards (fall, struck-by, caught-in/between, electrocution) and apply OSHA 10-Hour Construction content specific to elevator hoistways, machine rooms, and pit environments.

⚠ Pending professional review

This lesson, its worked examples and its practice questions has not yet been verified by a licensed professional engineer or master tradesperson or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.

VoTechWorks program approval and accreditation are still in progress. Credentials are issued only by the certifying bodies named in each program, after their own exams.

Why Safety Training Comes First

Before you touch a wire, lift a counterweight, or step into a pit, you must understand the hazards that injure and kill workers in this trade. The Occupational Safety and Health Administration (OSHA) requires that all workers on covered construction sites be trained in recognized hazards. The OSHA 10-Hour Construction Industry course is the standard entry-level credential that proves you have that baseline knowledge. Employers, contractors, and union halls look for the DOL wallet card as evidence that you are ready to work safely alongside a journey-level mechanic.

The Fatal Four: Construction's Deadliest Hazards

OSHA and the construction industry identify four hazard categories responsible for the large majority of construction fatalities. Elevator work intersects with all four.

Falls are the leading killer in construction. In elevator work, fall hazards appear at every stage: open hoistway openings at each floor, unguarded pit ladders, work platforms inside the shaft, and machine room floors slick with oil. Any unprotected edge more than six feet above a lower level requires fall protection under 29 CFR 1926 Subpart M. Guardrails, personal fall arrest systems (PFAS), and covers over floor openings are the primary controls.

Struck-by hazards occur when a moving object hits a worker. Inside a hoistway, this includes falling tools or hardware dropped from above, moving counterweights, and traveling cables. Always secure your tools and materials. Never work below another crew unless a physical barrier separates the work zones.

Caught-in/between hazards involve body parts being caught, squeezed, or crushed between moving machinery or between a moving part and a fixed surface. Elevator machine rooms contain traction sheaves, motor shafts, and governor assemblies that can pull in clothing or hands in an instant. Hoistway doors and car sills create pinch points. Machine guards must always be in place unless you are performing specific maintenance under a proper energy-control procedure.

Electrocution is a constant risk wherever electrical work is performed. Elevator control panels operate at various voltages, and feeder circuits supplying machine rooms can carry high voltage. Never assume a circuit is de-energized. Verify with a calibrated voltage tester before touching conductors, and follow your employer's written lockout/tagout (LOTO) program every time.

Lockout/Tagout in the Elevator Trade

Lockout/tagout (LOTO) is governed by 29 CFR 1910.147 for general industry and is referenced in construction safety programs as well. The core rule: before servicing or maintaining equipment where unexpected energization or startup could occur, you must isolate the energy source and physically lock it out. In elevator work this means de-energizing the main line disconnect in the machine room, applying your personal lock, and verifying that the car cannot move before entering the hoistway or pit. Each worker on the job applies their own lock — one person, one lock, no exceptions.

Hoistway Hazards

The hoistway is a vertical shaft running the full height of the building. Specific hazards include:

Always inspect hoistway access before entry. Communicate clearly with all crew members about car position and planned movement.

Machine Room Hazards

The machine room houses the drive motor, traction sheave, controller, governor, and electrical panels. Key hazards include:

Pit Entry and Pit Hazards

The pit is the space below the lowest landing. Entry requires caution:

1. Confirm the car is at the top landing and secured.

2. Engage the pit stop switch before descending.

3. Check for standing water, which creates both slip and electrocution hazards.

4. Ensure adequate lighting is operational.

5. Be aware of limited oxygen in sealed pits — if you suspect an atmospheric hazard, test before entry.

The pit stop switch removes power from the elevator's driving machine; it does not replace LOTO for maintenance tasks.

OSHA 29 CFR 1926 Subpart Q

Subpart Q of the construction standards specifically addresses material hoists, personnel hoists, and elevators used during construction. It sets requirements for rated load capacities, rated speeds, inspection intervals, and safety devices. When working on construction-phase hoistways, be familiar with these requirements because the equipment used to lift workers and materials must be inspected by a competent person before each use.

PPE Required on Every Elevator Worksite

PPE is the last line of defense, not the first. Engineering controls and administrative controls should be applied before relying on PPE.

Recording Incidents: The OSHA 300 Log

Employers with more than ten employees in most industries must record work-related injuries and illnesses on the OSHA 300 Log. Learning to complete a 300-style log entry — including the nature of the injury, affected body part, and days away from work — prepares you to assist a supervisor after an incident and to recognize patterns of hazards at a jobsite.

Key terms10

Fatal FourThe four hazard categories identified by OSHA as responsible for the largest share of construction fatalities: falls, struck-by, caught-in/between, and electrocution.
Lockout/Tagout (LOTO)An energy-control procedure requiring workers to isolate and lock out hazardous energy sources before servicing equipment, so the equipment cannot be unexpectedly energized or started.
Personal Fall Arrest System (PFAS)A combination of a full-body harness, connecting lanyard or self-retracting lifeline, and anchor point designed to stop a fall before a worker hits a lower level.
HoistwayThe vertical shaft, also called a shaftway, through which an elevator car and counterweight travel; it presents fall, struck-by, and limited-egress hazards.
Pit Stop SwitchAn electrical safety device located in the elevator pit that, when activated, removes power from the driving machine and prevents car movement while workers are in the pit.
29 CFR 1926 Subpart QThe OSHA construction standard that covers material hoists, personnel hoists, and elevators used during building construction, setting requirements for load ratings, inspection, and safety devices.
Competent PersonAn individual designated by the employer who can identify existing and predictable hazards in the work environment and has authority to take corrective action, as defined by OSHA.
OSHA 300 LogThe official OSHA form employers use to record work-related injuries and illnesses, including the nature of the injury, body part affected, and time lost from work.
Caught-in/Between HazardA hazard in which a worker's body or body part is caught, squeezed, pinched, or crushed between moving machine parts or between a moving part and a stationary object.
Flash Hazard BoundaryA calculated distance from exposed energized electrical parts within which a worker could receive a second-degree burn from an arc flash; proper PPE must be worn inside this boundary.
In class: Complete all ten modules of the OSHA 10-Hour Construction Industry course using the DOL-authorized curriculum, including the elevator-specific module on hoistway fall hazards and pit entry. · Case-study analysis: examine three real OSHA elevator-industry citations and identify which standards were violated, what the hazard was, and what corrective action was required. · Hazard-identification walk-through of a simulated elevator machine room mockup—students tag at least eight hazards using adhesive flags and record findings on an OSHA 300-style log template.
Materials: DOL-authorized OSHA 10 Construction course materials; OSHA 29 CFR 1926 Subpart Q (elevators/escalators) reference handout; sample OSHA 300 log; hard hats, safety glasses, steel-toed boots, high-visibility vests (worn throughout); machine room mockup or photo-realistic poster set.
Check: Students must score 70% or higher on the official OSHA 10 end-of-course assessment to receive the DOL wallet card; instructor records card issuance. Hazard-tagging exercise graded on a checklist: at least 6 of 8 target hazards correctly identified and logged.

Practice check8

Answer each question, then check it. Nothing is recorded; this is your own practice.

OSHA 10 Construction / Regulatory Knowledge
1. Which of the following OSHA construction standards specifically addresses elevators and hoists used during building construction?
Elevator Worksite Safety / Pit Entry
2. An elevator mechanic is about to enter the pit to lubricate the buffer. What is the CORRECT first action before descending the pit ladder?
OSHA 10 Construction / Fatal Four
3. Which of the Fatal Four hazard categories is MOST directly associated with an elevator mechanic working near an unguarded traction sheave in the machine room?
OSHA 10 Construction / Lockout/Tagout
4. Under a proper lockout/tagout procedure in an elevator machine room, which statement is TRUE?
OSHA 10 Construction / Fatal Four
5. A worker drops a hand tool from a platform 30 feet above the pit floor while another mechanic is working below. This is an example of which Fatal Four hazard?
Program Requirements / OSHA 10 Credential
6. Which minimum score must a student achieve on the official OSHA 10-Hour Construction end-of-course assessment to receive the DOL wallet card?
Elevator Worksite Safety / Machine Room Hazards
7. During a hazard walk-through of a simulated machine room, you notice a large oil spill covering part of the floor near the motor. Which TWO hazard categories does this condition primarily create?
OSHA 10 Construction / Fall Protection
8. An OSHA inspector reviews a construction site where an elevator hoistway opening on the third floor has no guardrail and no floor-opening cover. Which OSHA construction subpart is MOST likely cited for this violation?
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