AGR-HORT49-07 · Lesson 7 · 14 clock hours · field
Hardscape: Unit Paver and Edging Installation
Objective. Students construct a unit-paver walkway section on a compacted aggregate base, maintaining consistent slope for drainage, acceptable joint width, and a secure restraining edge.
⚠ Pending professional review
This lesson, its worked examples and its practice questions has not yet been verified by a licensed professional in the field or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.
VoTechWorks program approval and accreditation are still in progress. Credentials are issued only by the certifying bodies named in each program, after their own exams.
Hardscape: Unit Paver and Edging Installation
A well-built paver walkway lasts decades when every layer beneath the surface is built correctly. This lesson walks through the full process — from breaking ground to the final sweep of polymeric sand — and explains why each step matters for drainage, stability, and a surface that meets professional standards.
Why Proper Base Construction Matters
Pavers are a flexible pavement system. Unlike concrete, they do not form a rigid slab; instead, each unit transfers load down through bedding sand and into the compacted aggregate base. If that base is weak or uneven, pavers rock, settle unevenly, and allow water to pond. The base must be compacted in two lifts — never all at once — because a plate compactor cannot achieve uniform density through a thick, loose layer. Compacting in lifts ensures every inch of the base is solid.
Typical base depth for a residential pedestrian walkway is 4–6 inches of crushed angular aggregate (commonly referred to as crusher run or processed gravel). Angular particles lock together under compaction in a way that rounded gravel cannot. Add approximately 1 inch of coarse bedding sand on top of the compacted base, screeded to a consistent depth.
Excavation and Grading
Excavate to a depth equal to the base thickness plus bedding sand thickness plus the paver thickness, plus a small amount to allow the finished surface to sit slightly above grade for positive drainage. Remove all organic material from the subgrade. A plate compactor should make at least two passes over the subgrade before any aggregate is added.
Slope is non-negotiable. A minimum 1% cross-slope (1 inch of drop per 8.3 feet of width) is required so that water sheds off the surface rather than sitting in joints or pooling at the edge. Check slope with a level and a slope gauge at multiple points across the width of the excavation — not just at one end. A slope that is correct at one end but flat or reversed in the middle will cause drainage problems.
Screeding the Bedding Sand
Bedding sand is coarse concrete sand (not fine play sand). Set two screed rails or pipes at the correct elevation on opposite sides of the section. Draw a straight screed board across the rails to create a smooth, consistent surface exactly 1 inch deep. Do not walk on screeded sand after it is set. If you step in it, re-screed that area before setting pavers.
Setting Pavers
Begin at a fixed straight edge — typically an existing structure or a pre-set string line. Lower each paver straight down; do not drag it across the sand, as dragging disturbs the screeded surface. Use a rubber mallet to seat each paver flush with its neighbors. Maintain consistent joint width — commonly 1/16 to 3/16 inch — using spacers as needed. Two common patterns are:
- Running bond: Each paver is offset by half a unit from the row above, similar to brick. Simple and fast.
- Herringbone (45° or 90°): Units are set at an angle, creating a zigzag appearance. Herringbone resists spreading under wheel loads better than running bond and is often specified for driveways.
Check the surface frequently with a straightedge. The finished paver surface must be within 3/16 inch of flat across a 10-foot straightedge. Adjust individual pavers by adding or removing a small amount of sand beneath them, or by tapping with the rubber mallet.
Installing Paver Restraint Edging
Without a restraining edge, pavers gradually migrate outward under foot traffic and freeze-thaw cycles, opening joints and causing the pattern to fail. Install plastic or aluminum paver edging hard against the outside face of the last row of pavers on both sides of the walkway. Drive spikes or stakes through the edging flanges into the compacted base at intervals specified by the manufacturer — typically every 12 inches on straight runs and closer together on curves. The top of the edging should not be visible above the paver surface.
Polymeric Sand and Final Compaction
Sweep dry polymeric joint sand across the surface with a push broom, working it into all joints. Make multiple passes from different directions. Use the plate compactor (with a pad protector over the plate) to vibrate the pavers and settle the sand into the joints. Sweep again, compact again, and repeat until joints are full to within about 1/8 inch of the paver surface. Polymeric sand contains binders that harden when activated with a light mist of water, locking joints against washout and weed intrusion. Follow the product label instructions for moisture activation.
Remove all excess sand from the paver surface before activation — dried polymeric sand residue on the face of pavers is difficult to remove.
Safety
Wear safety glasses at all times when operating the plate compactor or cutting pavers. Hearing protection is required when running the compactor — exposure to engine noise over time causes permanent hearing loss. Gloves protect against abrasion from aggregate and pavers. Knee pads are essential during paver setting; kneeling on aggregate or pavers without protection leads to cumulative joint injury. Never reach under the plate compactor while it is running. Follow lockout/tagout procedures before performing any maintenance on powered equipment: shut the engine off and confirm it cannot restart before clearing jams or adjusting the machine.
Key terms10
Crushed aggregate baseAngular crushed stone compacted in layers to form the structural foundation beneath a paver system; angular particles interlock under load better than rounded gravel.
Bedding sandA 1-inch layer of coarse concrete sand screeded to a consistent depth on top of the compacted base; it allows minor elevation adjustments and cushions pavers.
Cross-slopeThe slope measured perpendicular to the direction of travel on a walkway; a minimum of 1% is required to drain water off the surface.
ScreedThe process of dragging a straight board across two rails or guides to create a smooth, level or sloped surface of uniform depth in bedding sand.
Running bondA paver pattern in which each unit is offset by half its length from the row above, creating a staggered joint similar to traditional brickwork.
HerringboneA paver pattern in which units are set at 45° or 90° angles in a zigzag arrangement; it provides superior resistance to lateral spreading under load.
Paver restraint edgingPlastic or aluminum channel staked along the perimeter of a paver installation to prevent the pavers from migrating outward over time.
Polymeric joint sandA jointing material containing binding agents that, when activated with water, harden to resist washout, insect infiltration, and weed growth in paver joints.
Plate compactorA gasoline-powered machine with a vibrating steel plate used to compact soil, aggregate base, and bedding sand layers, and to seat pavers after jointing.
LiftA single layer of aggregate spread and compacted before adding the next layer; compacting in lifts ensures uniform density throughout the full base depth.
Worked examples4
1. The walkway is 4 feet wide. You need a minimum 1% cross-slope for drainage. How many inches of drop are required across the 4-foot width?
- Convert 1% slope to a decimal: 1% = 0.01
- Multiply the width in inches by the slope decimal: 4 feet × 12 inches/foot = 48 inches of width
- 48 inches × 0.01 = 0.48 inches of drop
Answer: A minimum of 0.48 inches (just under 1/2 inch) of drop is needed across the 4-foot width to achieve a 1% cross-slope.
2. You are excavating for a walkway. The concrete unit pavers are 2 3/8 inches thick, the bedding sand layer is 1 inch, and the compacted aggregate base is 4 inches. How deep do you need to excavate below finished grade?
- Add all layer thicknesses: 2 3/8 inches (paver) + 1 inch (sand) + 4 inches (base)
- Convert 2 3/8 to a decimal for ease: 2.375 inches
- 2.375 + 1 + 4 = 7.375 inches
- Convert back to a fraction: 7.375 inches = 7 3/8 inches
Answer: Excavate 7 3/8 inches (approximately 7.4 inches) below the intended finished paver surface.
3. Your 10-foot straightedge rests across the finished paver surface and you measure a gap at the low point. The gap measures 1/4 inch. Does the surface pass the flatness check?
- Identify the flatness standard: the surface must be within 3/16 inch of flat across a 10-foot straightedge.
- Compare the measured gap to the standard: 1/4 inch = 4/16 inch; 3/16 inch is the maximum allowed.
- 4/16 inch > 3/16 inch, so the measured deviation exceeds the allowable tolerance.
Answer: The surface fails the flatness check. A 1/4-inch gap exceeds the 3/16-inch maximum. The low paver(s) must be lifted, sand adjusted, and the paver re-set and checked again.
4. You are setting two screed rails to achieve a 1% cross-slope across the 4-foot-wide walkway. One rail sits at a fixed elevation. How far below that rail must the opposite rail be set?
- From the earlier calculation, a 1% slope across 4 feet requires 0.48 inches of drop.
- The rail on the high side stays at the reference elevation.
- Set the opposite (low-side) rail exactly 0.48 inches lower than the high-side rail.
- Verify with a level and slope gauge spanning both rails before screeding sand.
Answer: The low-side screed rail must be set approximately 0.48 inches (just under 1/2 inch) below the high-side rail to produce a 1% cross-slope.
The math in this lesson2
Learners convert a 1% cross-slope to inches of drop across a 4-foot paver walkway.
7.RP.3N-Q.1
In class: Excavate and grade a 4-by-8-foot walkway section to the specified depth, compact a base course of crushed aggregate with the plate compactor in two lifts, check for slope (minimum 1% cross-slope for drainage) with a level and slope gauge. · Screed a bedding sand layer to a consistent depth, set pavers in the specified pattern (running bond or herringbone) using a rubber mallet and spacers, maintaining joint width within accepted range. · Install plastic or aluminum paver restraint edging on both sides, sweep dry polymeric sand into joints, compact lightly, and do a final visual and level check of the finished surface.
Materials: Pavers (concrete unit pavers), crushed aggregate base material, coarse bedding sand, polymeric joint sand, plate compactor, excavation spade, rake, screed board, rubber mallet, level, slope gauge, tape measure, paver restraint edging and stakes, safety glasses, gloves, hearing protection, knee pads
Check: Base is compacted in two lifts; cross-slope measures at least 1% with no reverse pitch; pavers are in correct pattern with no joint wider than specified; surface is within 3/16 inch of flat across a 10-foot straightedge; edging is fully staked — all criteria met earns pass. Maps to NALP Installation exam area.
Practice check8
Answer each question, then check it. Nothing is recorded; this is your own practice.
Record this lesson on my transcript. Sign in with your key and enrollment email to record lessons (enroll free if you have no key). This page stays open to read and practise.