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newSchoolWorks.com › VoTechWorks › Health & Personal Services › Pharmacy Technician › Compounding: Non-Sterile, Sterile and Hazardous (USP <795>, <797>, <800>) › Lesson 8
HLT-PHAR41-04 · Lesson 8 · 15 clock hours · practice

Aseptic technique

Objective. Work in the primary engineering control without breaking first air: syringes, needles, vials, ampules with filter needles, and critical-site protection.

⚠ Pending professional review

This lesson, its worked examples and its practice questions has not yet been verified by a licensed pharmacist or by a certification or approval body. It is a study draft and may contain errors. Do not use it to make decisions about any patient or medication. Always follow your instructor, your supervising professional, and current official references and regulations.

VoTechWorks program approval and accreditation are still in progress. Credentials are issued only by the certifying bodies named in each program, after their own exams.

Aseptic Technique in the Primary Engineering Control

Aseptic technique is the set of practices that prevents microorganisms and particulates from entering a sterile preparation. Every step you take inside the primary engineering control (PEC)—whether a laminar airflow workbench (LAFW) or a biological safety cabinet (BSC)—must protect the sterile product. A single lapse can introduce contamination that reaches a patient's bloodstream, lungs, or eyes.

Understanding First Air

In a LAFW, HEPA-filtered air flows horizontally from the back of the cabinet toward you at a steady, unidirectional rate. The air that comes directly off the HEPA filter before touching anything is called first air. First air is the cleanest air in the environment. Breaking first air means placing your hands, supplies, or any object between the HEPA filter and a critical site. When that happens, the uninterrupted sterile airstream is interrupted, and non-sterile room air or particles shed from your gloves can contaminate the site.

In a BSC, HEPA-filtered air flows downward. The same principle applies: nothing should block the path between the filter and the critical site.

Rule: Always keep critical sites in direct, unobstructed line with the HEPA filter. Work at least 6 inches inside the PEC, and never reach over an open critical site.

Critical Sites

A critical site is any surface or opening that, if contaminated, could introduce microorganisms or particles into the preparation. Critical sites include:

Protect every critical site by keeping it in first air and never touching it with your fingers, a non-sterile surface, or anything that blocks airflow.

Syringe and Needle Handling

Select the syringe size closest to—but not smaller than—the volume you need to draw. Smaller barrels give more accurate readings.

1. Open packaging inside the PEC, pulling back the wrapper without touching the syringe tip.

2. Attach the needle by holding the syringe barrel and threading the needle cap onto the Luer lock with one hand; never touch the needle hub junction with bare fingers.

3. Remove the needle cap by pulling it straight off. Recap using the one-hand scoop method only—never two-handed recapping.

4. After drawing the dose, check for air bubbles. Tap the barrel and gently expel air before labeling.

All sharps are discarded directly into the puncture-resistant sharps container without recapping when disposal is immediate.

Withdrawing from a Vial

1. Swab the rubber septum with a sterile 70% isopropyl alcohol (IPA) swab using a single, firm, one-direction stroke. Allow it to dry completely—wet alcohol carries microorganisms into the vial.

2. Draw air into the syringe equal to the volume of drug you will withdraw. This creates positive pressure and makes withdrawal easier.

3. Insert the needle bevel-up at a slight angle, then straighten as you push through the septum. Keep the needle tip in first air until the moment of puncture.

4. Invert the vial. Keep the needle tip submerged in the liquid to avoid drawing air.

5. Pull the plunger back to withdraw slightly more than needed, then push back to the exact volume to remove any remaining air.

6. Withdraw the needle smoothly and inspect the syringe for air bubbles and correct volume.

Withdrawing from an Ampule

Ampules are single-dose glass containers with no rubber septum. Once broken, the contents are open to the environment.

1. Tap the neck of the ampule gently to bring all liquid to the body.

2. Swab the neck with an IPA swab and allow to dry.

3. Wrap the neck with a sterile gauze pad or alcohol swab. Snap the neck away from you in one firm motion, directing the break away from your face and the HEPA filter.

4. Always use a filter needle (5-micron filter straw or filter needle) when withdrawing from an ampule. Glass particles shed into the solution during breaking; the filter captures them.

5. Tilt the ampule at a 45-degree angle. Insert the filter needle without touching the broken glass rim. Draw slowly to prevent foaming.

6. After withdrawal, replace the filter needle with a regular needle before injecting into a final container. The filter needle removes glass on the way in; if you inject through the same filter needle, you push glass back into the product.

7. Discard the ampule and filter needle in the sharps container.

Garbing and Hand Hygiene Before Entering the PEC

Aseptic technique starts before you touch the equipment. Follow your facility's garbing sequence: hand hygiene, shoe covers, hair cover, face mask, gown, and sterile gloves. Sterile 70% IPA must be applied to gloves before beginning work and periodically during compounding. Do not touch your face, hair, or non-sterile surfaces once garbed.

Observed Technique Checklist Expectations

During your competency evaluation, an observer will watch for:

One observed breach—touching a needle tip, shadowing a critical site, or skipping the filter needle—results in a competency failure and repeat demonstration. Patient safety depends on zero tolerance for technique errors.

Key terms10

First airThe unobstructed HEPA-filtered airstream that flows directly from the filter to the critical site inside the primary engineering control; interrupting it risks contamination.
Critical siteAny surface or opening in a sterile preparation process—such as a needle tip, syringe Luer end, vial septum, or ampule opening—that could introduce contamination if touched or blocked from first air.
Primary engineering control (PEC)The device that provides an ISO Class 5 environment for sterile compounding, such as a laminar airflow workbench (LAFW) or biological safety cabinet (BSC).
Laminar airflow workbench (LAFW)A horizontal-flow PEC that directs HEPA-filtered air from the back of the cabinet toward the operator, used for non-hazardous sterile compounding.
Biological safety cabinet (BSC)A vertical-flow PEC with a protective barrier, used when compounding hazardous drugs to protect both the product and the compounder.
Filter needleA needle containing a 5-micron (or similar) filter that captures glass particles when withdrawing from a broken ampule; must be replaced with a regular needle before injecting the product.
Isopropyl alcohol (IPA) 70%The standard disinfecting agent used to swab vial septa, ampule necks, and surfaces in the clean room; must be allowed to dry completely before puncture or contact.
Aseptic techniqueThe complete set of practices—including garbing, hand hygiene, critical-site protection, and correct manipulation—used to prevent microbial and particulate contamination of sterile preparations.
ShadowingBlocking the path of first air to a critical site with a hand, arm, or object, which can allow non-sterile air or particles to contaminate the site.
Positive pressure techniqueDrawing air into a syringe equal to the desired drug volume before inserting the needle into a vial, which eases withdrawal by equalizing pressure inside the vial.
In class: Syringe and needle handling · Vial and ampule withdrawal · Observed technique checklist
Materials: LAFW or BSC trainer, syringes, vials, ampules
Check: Observed technique: competent

Practice check8

Answer each question, then check it. Nothing is recorded; this is your own practice.

Patient Safety and Quality Assurance
1. A pharmacy technician reaches across an open ampule neck to retrieve a syringe on the other side of the LAFW. Which aseptic principle is violated?
Patient Safety and Quality Assurance
2. After withdrawing solution from a glass ampule with a filter needle, what is the correct next step before injecting into a final container?
Patient Safety and Quality Assurance
3. When withdrawing from a vial, why is air drawn into the syringe before the needle is inserted?
Patient Safety and Quality Assurance
4. A technician swabs a vial septum and immediately punctures it without waiting. What is the primary risk?
Federal Requirements
5. Which primary engineering control is required when compounding hazardous drugs to protect the compounder as well as the product?
Patient Safety and Quality Assurance
6. A technician accidentally touches the tip of a needle with a gloved finger before inserting it into a vial. The correct action is to:
Patient Safety and Quality Assurance
7. How far inside the LAFW should a technician work to remain in the ISO Class 5 zone and protect critical sites?
Patient Safety and Quality Assurance
8. Which statement about recapping needles in the sterile compounding area is correct?
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