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newSchoolWorks.com › VoTechWorks › Building & Construction › Plumbing & Pipefitting › Backflow Prevention: Principles, Devices, and Field Testing › Lesson 3
BLD-PLUM06-08 · Lesson 3 · 14 clock hours · theory

Backflow Prevention Assembly Types: Design and Code Selection

Objective. Given a plumbing plan and hazard classification, the learner selects the code-compliant backflow prevention assembly type and cites the applicable IPC or UPC section and ASSE product standard.

What Is Backflow and Why Does It Matter?

Backflow is the unintended reversal of water flow in a plumbing system. Potable water is delivered under pressure; when that pressure drops or a downstream source pushes back, contaminated water can travel in reverse and enter the drinking-water supply. Two mechanisms drive backflow: back-siphonage occurs when negative pressure (a partial vacuum) upstream pulls water backward, and backpressure occurs when a downstream system operates at a pressure higher than the supply. Selecting the wrong assembly — or no assembly at all — can allow fertilizers, chemicals, sewage, or other hazardous substances to reach fixtures used for drinking and cooking.

Backflow prevention is addressed in both the International Plumbing Code (IPC) and the Uniform Plumbing Code (UPC). Both codes classify cross-connections by hazard level — high hazard (substances harmful to health) and low hazard (non-toxic substances that are aesthetically objectionable but not dangerous). The product standards that govern assembly design are published by ASSE International. Every assembly installed in the field must meet the appropriate ASSE product standard for its type and application.

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The Four Main Assembly Types

Atmospheric Vacuum Breaker (AVB)

The AVB is the simplest device. It contains a float and an air-inlet port. Under normal flow, the float rises and seals the air inlet. When flow stops or supply pressure drops, the float falls, opening the port to atmosphere and breaking any siphon that could pull water backward.

Key limitations: The AVB protects only against back-siphonage — it provides no protection against backpressure. It must be installed at least six inches above the highest downstream outlet and must never be subjected to continuous pressure (typically no more than twelve hours in any twenty-four-hour period). It cannot be installed downstream of any shut-off valve on the outlet side. For these reasons the AVB is limited to low-to-moderate hazard, back-siphonage-only situations such as hose bibbs without a downstream valve.

Applicable ASSE product standard: ASSE 1001.

Pressure Vacuum Breaker (PVB)

The PVB adds a spring-loaded poppet check valve and an air-inlet assembly that opens when pressure at the device drops below a set threshold. Because of the spring, it can remain under continuous supply pressure — overcoming the main limitation of the AVB. It still protects only against back-siphonage, not backpressure. It must be installed at least twelve inches above the highest downstream outlet.

Common applications include irrigation systems that use anti-siphon heads and similar outdoor systems where backpressure is not a concern. The PVB is appropriate for high-hazard, back-siphonage-only scenarios when installed in the correct location.

Applicable ASSE product standard: ASSE 1020.

Double Check Valve Assembly (DCVA)

The DCVA consists of two independently acting, spring-loaded check valves in series, with four test cocks and two shut-off valves. Because it has no air-relief port, it can be installed below grade and handles continuous pressure. It protects against both back-siphonage and backpressure.

However, both check valves rely on differential pressure to seal; if contaminated water does leak past both checks, it enters the potable supply without any relief to atmosphere. For this reason, codes restrict the DCVA to low-hazard cross-connections such as fire sprinkler systems using water only, or commercial ice machines.

Applicable ASSE product standard: ASSE 1015.

Reduced Pressure Zone Assembly (RPZ)

The RPZ — sometimes called an RP assembly — is the most protective mechanical backflow preventer. It contains two spring-loaded check valves and a differential pressure relief valve located in the zone between them. The relief valve continuously vents to atmosphere whenever the pressure in the zone drops to within a small differential of supply pressure. This means that even if both checks fail, contaminated water is discharged to a drain rather than entering the supply.

The RPZ protects against both back-siphonage and backpressure at high-hazard installations: chemical injection systems, medical facilities, laboratory supply lines, irrigation systems with chemical injection, and any connection where a toxic or health-threatening substance could enter the water system.

Because the relief valve may discharge water, an appropriate drain must be provided. RPZ assemblies must never be installed in a pit or below grade unless the installation meets specific code provisions for drainage.

Applicable ASSE product standard: ASSE 1013.

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Code Selection Logic

When reading a plumbing plan, ask four questions in order:

1. Is there a cross-connection? If any non-potable fluid can contact the potable supply, a device is required.

2. What is the hazard level? High hazard requires RPZ or PVB (depending on backpressure risk). Low hazard may permit DCVA or AVB.

3. Is backpressure possible? If yes, AVB and PVB are eliminated; only DCVA or RPZ may be used.

4. Is continuous pressure required? If yes, the AVB is eliminated.

Both the IPC and UPC contain tables that cross-reference degree of hazard and type of backflow condition to the required assembly. Always cite the specific table and section when documenting your selection on a plan or permit application.

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Safety During Inspection and Servicing

Key terms10

BackflowThe unintended reversal of water flow in a plumbing system, allowing non-potable water to enter the potable supply.
Back-siphonageA type of backflow caused by negative or reduced pressure in the supply line, creating a partial vacuum that pulls water backward.
BackpressureA type of backflow caused by downstream pressure exceeding supply pressure, forcing water to flow in reverse.
Atmospheric Vacuum Breaker (AVB)A simple backflow preventer that opens an air port when flow stops, protecting against back-siphonage only; cannot be under continuous pressure or used where backpressure exists. ASSE 1001.
Pressure Vacuum Breaker (PVB)A spring-assisted vacuum breaker that tolerates continuous supply pressure and protects against back-siphonage only; must be installed above the highest downstream outlet. ASSE 1020.
Double Check Valve Assembly (DCVA)Two independently operating spring-loaded check valves in series; protects against back-siphonage and backpressure but is limited to low-hazard applications. ASSE 1015.
Reduced Pressure Zone Assembly (RPZ)The highest-protection mechanical assembly, using two check valves and a differential relief valve that vents to drain if either check fails; required for high-hazard cross-connections involving both backpressure and back-siphonage risk. ASSE 1013.
High HazardA cross-connection classification indicating that backflow could introduce substances harmful to human health into the potable water supply.
Cross-connectionAny actual or potential link between the potable water supply and a source of contamination or pollution.
ASSE InternationalThe standards organization that publishes product standards for backflow prevention assemblies and certifies backflow prevention testers and specialists.
In class: Instructor-led teardown of each assembly type (AVB, PVB, DCVA, RPZ) displayed on the bench; learners label a component diagram for each and record the operating principle in their notes · Code look-up drill: instructor calls out ten cross-connection scenarios; learners race to find the required assembly type in the IPC and UPC tables and write the answer with the code reference · Assembly-selection matrix activity: learners complete a grid mapping hazard level, backpressure possibility, and back-siphonage possibility to the correct assembly type; graded as a class
Materials: Cutaway training models of AVB, PVB, DCVA, and RPZ assemblies; IPC and UPC current editions; ASSE product standards list; NCCER Plumbing Level 3 textbook; blank selection matrix handout
Check: Assembly-selection matrix: learner achieves 80% or higher; instructor verifies learner can identify all internal components on each cutaway model by name and function

Practice check8

Answer each question, then check it. Nothing is recorded; this is your own practice.

ASSE Backflow — Assembly selection and hazard classification
1. A landscape irrigation system includes a fertilizer injector that introduces chemicals directly into the irrigation lines. Backpressure from the injector pump is possible. Which assembly is code-compliant for this high-hazard installation?
ASSE Backflow — Device limitations and installation requirements
2. An AVB is being considered for a hose bibb installation. Which condition would make the AVB non-compliant at this location?
ASSE Backflow — Product standards
3. Which ASSE product standard applies to the Reduced Pressure Zone (RPZ) assembly?
ASSE Backflow — Assembly selection and hazard classification
4. A plumber is selecting a backflow preventer for a commercial fire sprinkler system that uses plain water, no additives. Backpressure from the system is possible. The hazard is classified as low. Which assembly is most appropriate?
NCCER Plumbing L3 — Backflow principles
5. What is the fundamental difference between back-siphonage and backpressure?
ASSE Backflow — Device limitations
6. A Pressure Vacuum Breaker (PVB) is installed on an irrigation system. During a pressure test of the downstream irrigation piping, the contractor pressurizes the downstream side to a pressure higher than the supply. What is the consequence regarding backflow protection?
ASSE Backflow — Assembly design and operating principles
7. Which of the following correctly describes the operating principle of the RPZ assembly's relief valve?
NCCER Plumbing L3 / State Journeyman — Code application
8. When consulting IPC or UPC code tables to select a backflow preventer for a specific application, which factor does NOT directly influence which assembly type is required?
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