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newSchoolWorks.com › VoTechWorks › Manufacturing & Marine › Industrial Maintenance › Bearings: Selection, Installation, Lubrication, and Failure Analysis › Lesson 1
MFG-INDU16-03 · Lesson 1 · 11.5 clock hours · theory

Bearing Fundamentals: Types, Nomenclature, and Standards

Objective. Students will classify at least eight rolling-element and plain bearing types by design and operating function using ABMA/ISO naming conventions.

⚠ Pending professional review

This lesson, its worked examples and its practice questions has not yet been verified by a licensed engineer or certified journey-level tradesperson or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.

VoTechWorks program approval and accreditation are still in progress. Credentials are issued only by the certifying bodies named in each program, after their own exams.

What Bearings Do

A bearing is a machine element that supports a rotating or sliding shaft, controls the direction of motion, and transfers load to the surrounding structure. Without correctly selected and maintained bearings, rotating equipment fails rapidly. In industrial maintenance — whether you are working on a conveyor drive, a marine propeller shaft, or a pump — understanding bearing fundamentals directly affects equipment uptime and worker safety.

Before handling any bearing or bearing housing, verify that the machine is de-energized and locked out following your facility's lockout/tagout (LOTO) procedure per OSHA 29 CFR 1910.147. Wear cut-resistant gloves when handling bearings; sharp cage edges and press-fit races can cause lacerations. Eye protection is required when using compressed air to clean bearing housings.

Two Major Families

Rolling-element bearings use balls or rollers to keep the inner and outer rings separated. Friction is low, they are suitable for moderate to high speeds, and they are found everywhere from electric motors to gearboxes.

Plain bearings (sleeve or journal bearings) have no rolling elements — the shaft rides directly on a bearing surface, usually bronze, babbitt metal, or a polymer composite with a lubricating film. They are compact, quiet, and common on marine stern tubes, large pumps, and heavily loaded slow-speed shafts.

Rolling-Element Bearing Types

Deep-groove ball bearing — The most common industrial bearing. Balls ride in deep, uninterrupted grooves. Handles radial load well and moderate thrust load in either direction. Suitable for high speeds.

Angular contact ball bearing — The inner and outer ring raceways are offset so the load line passes through the contact points at an angle (commonly 15°, 25°, or 40°). Designed for combined radial and thrust loads; usually mounted in pairs to handle thrust from both directions.

Self-aligning ball bearing — Has a spherical outer raceway so the bearing can tolerate a few degrees of shaft misalignment. Used where housing bores are hard to align precisely.

Cylindrical roller bearing — Uses cylinders instead of balls, giving a larger contact area and higher radial load capacity than a ball bearing of the same size. Carries radial load primarily; thrust capacity is limited or absent depending on the ring flange arrangement (designations NU, N, NJ, NF, NUP indicate flange configuration).

Tapered roller bearing — Tapered rollers and raceways allow the bearing to handle heavy combined radial and thrust loads. The cone (inner ring) and cup (outer ring) are sold separately. Axial clearance must be set during installation — this is a critical maintenance step.

Spherical roller bearing — Two rows of barrel-shaped rollers in a spherical outer raceway, giving significant self-aligning capability. Used for heavy radial loads with some thrust, and common on industrial fans, conveyors, and marine line shaft bearings.

Needle roller bearing — Very thin rollers of high length-to-diameter ratio. Excellent radial load capacity in a small radial envelope. Common in rocker arms, universal joints, and compact gearbox locations.

Thrust ball bearing — Flat-washer style; handles axial (thrust) load only, not radial. Common on vertical pumps and machine tool spindles.

Thrust roller bearing — Similar to thrust ball but uses rollers for higher load capacity. Tapered-roller thrust and spherical roller thrust variants handle thrust with some moment load.

Plain Bearing Types

Sleeve (journal) bearing — A split or one-piece cylindrical liner. The shaft is supported by a hydrodynamic oil film at operating speed. Requires a continuous, reliable lubricant supply. Common on large motors, marine main propulsion line shafts, and turbines.

Flanged sleeve bearing — A sleeve bearing with an integral flange to locate the shaft axially as well as radially.

Thrust washer / thrust collar — A flat plain bearing surface that reacts axial loads on a plain-bearing shaft.

Load Direction

Understanding load direction is required to select and classify bearings correctly:

Always determine which loads are present before selecting a bearing type.

Nomenclature and Standards

The American Bearing Manufacturers Association (ABMA) and ISO publish interchangeable dimensional standards so that a bearing made by any manufacturer to the same designation number is dimensionally identical. The ABMA designation system for ball bearings assigns a two-digit code (e.g., ABMA 02 series) based on bore and outside diameter relationship. The bore code (last two digits of the base number, multiplied by 5 for codes 04 and above) gives the bore in millimeters. For example, bore code 08 = 8 × 5 = 40 mm bore.

A typical bearing number such as 6308 breaks down as:

Suffix letters add detail: C3 means extra internal clearance; ZZ means double metal shield; 2RS means double rubber seal.

Why This Matters for Certification

Both NCCER Industrial Maintenance and MSSC CPT assessments include questions on mechanical components and preventive maintenance. Being able to look at a bearing, state its type, name its parts (inner ring, outer ring, rolling element, cage, seal or shield), and identify the load direction it handles is a foundational competency you will use every day on the job and need to demonstrate during your credential exams.

Key terms8

Radial loadA force acting perpendicular to the shaft centerline; most commonly the weight of a rotating component such as a gear or pulley.
Thrust (axial) loadA force acting along the shaft centerline; generated by helical gears, propellers, and similar components.
ABMA bore codeA two-digit number in a rolling-element bearing designation; for codes 04 and higher, multiply by 5 to obtain the bore diameter in millimeters.
Dimensional seriesThe digit(s) in an ABMA/ISO bearing number that describe the relationship between bore, outside diameter, and width, allowing interchangeability across manufacturers.
Cage (retainer)The bearing component that spaces the rolling elements evenly around the raceway and prevents them from contacting one another.
Hydrodynamic lubricationA condition in plain (sleeve) bearings where a pressurized wedge of oil film fully separates the shaft from the bearing surface during operation, minimizing wear.
Basic dynamic load rating (C)A standardized value published in bearing catalogs representing the radial (or axial) load a bearing can carry for one million revolutions at a defined reliability level, used to calculate expected service life.
Internal clearance (C3, etc.)The total internal free space between rolling elements and raceways before mounting; suffix codes such as C3 indicate greater-than-normal clearance, needed when operating temperatures will cause the bearing to expand.
In class: Instructor-led slide lecture with physical bearing samples: students match each sample to its ABMA designation number and record load direction (radial, thrust, combined) in a classification table. · Small-group catalog exercise using SKF or equivalent OEM bearing catalog: each group locates a deep-groove ball bearing, a cylindrical roller bearing, and a tapered roller bearing for an assigned shaft diameter, recording bore, OD, width, and basic dynamic load rating. · Pair quiz: one partner draws a bearing cross-section from memory while the other identifies the part names (inner ring, outer ring, rolling element, cage, seal/shield) against a reference diagram; roles swap for a second bearing type.
Materials: Assorted bearing samples (ball, roller, tapered, needle, thrust, sleeve/plain, spherical roller, angular contact); SKF or equivalent bearing catalog; ABMA/ISO standard reference handout; whiteboard; student notebooks.
Check: Five-question oral identification quiz on bearing samples; student must correctly classify all five samples by type and load direction — 100% pass required before advancing.

Practice check8

Answer each question, then check it. Nothing is recorded; this is your own practice.

NCCER Industrial Maintenance — Bearings and Mechanical Components
1. A technician finds a bearing stamped '6205 2RS'. What type of bearing is this?
NCCER Industrial Maintenance — Bearings and Mechanical Components
2. Using the ABMA bore code system, what is the bore diameter of a bearing with bore code '07'?
NCCER Industrial Maintenance — Bearings and Mechanical Components
3. Which bearing type is specifically designed to handle thrust load ONLY, with no significant radial load capacity?
NCCER Industrial Maintenance — Bearings and Mechanical Components
4. A marine propulsion line shaft experiences both heavy radial loads and significant axial thrust loads, and the housing cannot be aligned precisely to the shaft. Which bearing type is the BEST match?
MSSC CPT — Safety
5. Before removing a bearing housing on a conveyor drive, what is the FIRST safety step a technician must complete?
NCCER Industrial Maintenance — Bearings and Mechanical Components
6. The ABMA/ISO suffix 'C3' on a bearing designation indicates:
NCCER Industrial Maintenance — Bearings and Mechanical Components
7. What distinguishes a tapered roller bearing from a cylindrical roller bearing during installation?
MSSC CPT — Maintenance Awareness
8. A sleeve (journal) bearing on a large pump relies on what mechanism to prevent metal-to-metal contact between the shaft and bearing surface during normal operation?
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