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newSchoolWorks.com › VoTechWorks › Transportation › Aviation Maintenance › Federal Aviation Regulations for Aviation Maintenance › Lesson 9
TRN-AVIA22-05 · Lesson 9 · 44 clock hours · theory

14 CFR Part 145 — Repair Station Certification and Operations

Objective. Students will explain the certification requirements for an FAA-certificated repair station, describe the role of the Repair Station Manual and Quality Control Manual, and state the responsibilities of the accountable manager and the certificated mechanic working under a Part 145 certificate.

⚠ Pending professional review

This lesson, its worked examples and its practice questions has not yet been verified by a certified examiner or master technician in the trade or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.

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What Is a Part 145 Repair Station?

14 CFR Part 145 establishes the rules under which a domestic or foreign repair station may be certificated by the FAA to perform maintenance, preventive maintenance, and alterations on aircraft, airframes, powerplants, propellers, appliances, or component parts. Any shop that maintains or repairs aviation articles for compensation or hire—and wants FAA authorization to return those articles to service—must hold a Part 145 certificate, unless another regulation (such as an air carrier's own approved maintenance program under Part 121 or Part 135) applies instead.

A Part 145 certificate is not a one-time event. The FAA issues the certificate with specific ratings, and the station must continually meet the requirements tied to those ratings. The certificate is site-specific: it covers the location and facilities described in the application, so moving to a new building or adding a new work scope requires FAA approval.

Certificate Ratings

Part 145 organizes repair station work into rating categories. The main rating classes are:

Each rating may be limited to a specific make, model, or series of article, or it may cover a broader class, depending on the station's capabilities. When a station wants to add a new rating, it must demonstrate to the FAA that it has the facility space, tools, equipment, technical data, and qualified personnel to support that additional scope before the rating is added.

Facility, Equipment, and Technical Data Requirements

A certificated repair station must have housing adequate for the work it is authorized to perform. That means sufficient floor space, proper environmental controls for precision work, segregated areas to prevent contamination or confusion between serviceable and unserviceable parts, and adequate lighting. Safety considerations are built into these requirements: flammable materials must be stored and handled in compliance with applicable fire codes, and work areas must be arranged to support safe practices including proper use of personal protective equipment (PPE) and lockout/tagout (LOTO) procedures when energy-isolating equipment or aircraft systems during maintenance.

The station must have, or have access to, all tools, equipment, and test apparatus necessary to determine whether the article is airworthy. Equipment must be calibrated and records of calibration maintained. Technical data—manufacturer's manuals, service bulletins, and FAA-approved data—must be current and available to technicians at the work site.

The Repair Station Manual (RSM)

Every Part 145 certificated station must prepare and follow a Repair Station Manual (RSM). The RSM is the governing document that describes how the station operates. It must address at minimum:

The RSM must be approved by the FAA before the certificate is issued, and any significant change to it requires FAA approval before the change is implemented.

The Quality Control Manual (QCM)

Alongside the RSM, the station must have a Quality Control Manual (QCM) that describes the station's system for ensuring the airworthiness of work performed. The QCM covers inspection procedures, how discrepancies are discovered and resolved, receiving inspection criteria, final inspection and return-to-service steps, and how calibration of inspection equipment is managed. Together, the RSM and QCM form the backbone of the station's quality system and are the documents an FAA inspector will examine during surveillance and renewal inspections.

Personnel Requirements

Accountable Manager. Part 145 requires each certificated repair station to identify an accountable manager—an individual who has the authority and responsibility to ensure the station meets all regulatory requirements and to commit necessary resources to do so. The accountable manager is the primary point of contact with the FAA and is personally responsible for the overall compliance of the station.

Certificated Mechanics. Mechanics working at a Part 145 station and signing off maintenance must hold the appropriate FAA mechanic certificate with the applicable ratings (Airframe and/or Powerplant) as required by the work being performed. The mechanic who approves an article for return to service is certifying that the work meets the applicable standards—a significant legal responsibility. Non-certificated personnel may perform certain tasks under the direct supervision of an appropriately certificated person, but the certificated individual retains responsibility for the quality of that work.

Training Requirements. Part 145 requires the station to have a training program ensuring that personnel are qualified for the work they perform. Training records must be maintained.

FAA Oversight and Inspections

The FAA conducts initial certification inspections to verify that a station meets all Part 145 requirements before issuing a certificate. After certification, the FAA performs ongoing surveillance inspections. Stations must allow FAA inspectors access to facilities, records, and personnel at any time. Failure to maintain the required facilities, personnel, or documentation can result in suspension or revocation of the certificate.

Safety Culture in a Part 145 Environment

Part 145 compliance is inseparable from safety. Proper housekeeping, calibrated tools, controlled technical data, and qualified personnel all directly support airworthy maintenance. Mechanics should never return an article to service if there is any doubt about its airworthiness—the regulations require that doubt be resolved through proper inspection and approved data before sign-off.

Key terms8

14 CFR Part 145The federal regulation that governs the certification and operation of FAA-certificated repair stations performing maintenance, alterations, and preventive maintenance on aviation articles.
Repair Station Manual (RSM)An FAA-approved document that describes how a Part 145 repair station operates, covering work scope, procedures for controlling data and parts, record-keeping, and personnel authorization.
Quality Control Manual (QCM)A document required by Part 145 that describes the station's system for ensuring the airworthiness of completed work, including inspection procedures, discrepancy resolution, and calibration of inspection equipment.
Accountable ManagerThe individual designated by a Part 145 repair station who has the authority and responsibility to ensure the station complies with all regulatory requirements and can commit the resources needed to do so.
RatingAn FAA-authorized scope of work issued as part of a Part 145 certificate, specifying the category (airframe, powerplant, propeller, radio, instrument, or accessory) and any limitations on make or model.
Return to ServiceThe act of an authorized individual certifying, by signature and record entry, that maintenance or an alteration has been completed in accordance with approved data and that the article meets applicable airworthiness standards.
Contract MaintenanceMaintenance work that a Part 145 station subcontracts to another person or organization; the certificating station remains responsible for ensuring the contracted work meets regulatory requirements.
CalibrationThe process of comparing a measuring or test instrument against a known standard and adjusting it as necessary; Part 145 stations must maintain calibration records for all required equipment.
In class: Regulation walk-through: students read and annotate Part 145 subpart by subpart, using the instructor's guiding questions to identify the key requirement in each section (facility, equipment, personnel, housing, training). · Manual analysis exercise: students receive excerpts from a sample Repair Station Manual and Quality Control Manual and complete a compliance checklist verifying that the sample manual addresses each Part 145 requirement; gaps are noted and discussed. · Scenario discussion: the instructor presents three scenarios—a new shop applying for a Part 145 certificate, an existing station adding a new rating, and a station undergoing an FAA renewal inspection—and students identify the regulatory steps and documentation required for each.
Materials: 14 CFR Part 145 (current edition), sample Repair Station Manual and Quality Control Manual excerpts, compliance checklist template, Advisory Circular AC 145-9
Check: Compliance checklist graded for completeness and accuracy against instructor key; 80% of checklist items correctly evaluated required to pass. Short-answer quiz on Part 145 personnel and manual requirements at 70% or higher.

Practice check8

Answer each question, then check it. Nothing is recorded; this is your own practice.

Federal Aviation Regulations
1. Which document describes the day-to-day operating procedures of a Part 145 repair station and must be approved by the FAA before the certificate is issued?
Federal Aviation Regulations
2. A Part 145 repair station wants to begin overhauling a model of turbine engine not previously covered by its certificate. What must happen before work on that engine can begin?
Federal Aviation Regulations
3. Who is the individual at a Part 145 repair station who bears ultimate regulatory responsibility for ensuring the station meets all Part 145 requirements?
Federal Aviation Regulations
4. A certificated mechanic at a Part 145 station signs an article back to service after an overhaul. What is the mechanic certifying?
Federal Aviation Regulations
5. Which of the following is a primary purpose of the Quality Control Manual required by Part 145?
Federal Aviation Regulations
6. A non-certificated employee at a Part 145 station performs a sheet metal repair under the direct supervision of a certificated mechanic. Who is responsible for the quality and airworthiness of that repair?
Federal Aviation Regulations
7. An FAA inspector arrives unannounced at a Part 145 station to conduct a surveillance inspection. What must the station do?
Federal Aviation Regulations
8. A Part 145 repair station subcontracts a component overhaul to a vendor that is not itself Part 145 certificated. Which statement best describes the regulatory situation?
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