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newSchoolWorks.com › VoTechWorks › Building & Construction › Roofing › Asphalt Shingle Roofing › Lesson 4
BLD-ROOF12-02 · Lesson 4 · 10 clock hours · demo

Valleys, Hips, Ridges, and Penetration Flashing Integration

Objective. Students will demonstrate open-valley, closed-cut-valley, and woven-valley methods on mock sections, and install hip and ridge cap shingles and a pre-formed boot flashing around a pipe penetration.

⚠ Pending professional review

This lesson, its worked examples and its practice questions has not yet been verified by a licensed professional engineer or master tradesperson or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.

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Valleys, Hips, Ridges, and Penetration Flashing Integration

Every asphalt shingle roof has features where two planes meet or where a pipe, vent, or other object breaks through the deck. These intersections are the most likely leak points on any roof. Executing them correctly is a core competency tested by NCCER and demanded by every roofing employer.

Valley Methods

A valley is formed where two sloping roof planes meet and direct water toward a single low point. Three accepted methods exist.

Open Valley. Metal valley flashing — typically W-metal or V-metal — is installed first, over an underlayment layer, with the center rib facing up. Shingles are cut back from both sides of the valley centerline, leaving an exposed strip of metal that widens slightly toward the eave to handle increasing water volume. Chalk lines are snapped on both sides to guide cuts; the gap at the top is typically 6 inches total (3 inches each side), widening by about 1/8 inch per foot toward the eave. Cut edges must be trimmed clean, embedded in roofing cement, and must not be notched or bent into the valley channel. The open metal channel is visible from the ground.

Closed-Cut Valley. No separate metal is required, though an underlayment strip in the valley is still good practice. Shingles from one plane are run past the centerline by at least 12 inches. Shingles from the intersecting plane are then laid over them, and a chalk line is snapped 2 inches off center (toward the first plane). The upper layer is cut cleanly along that line. The cut edge is embedded in a 3-inch-wide band of roofing cement. This method produces a clean diagonal cut visible at the valley.

Woven Valley. Shingles from both planes are applied alternately, each course woven over the other with no cuts at the valley. Each shingle must extend at least 12 inches past the centerline. Woven valleys require that both intersecting planes be shingled simultaneously. This method is not recommended by some manufacturers for laminated (architectural) shingles because the layering can create high spots; always check the shingle manufacturer's instructions before choosing this method.

Hips and Ridges

Hip lines and ridge lines are exposed upper edges where two planes meet. They take the most weather exposure on the roof and must be capped with purpose-built product.

Manufactured Ridge Cap Shingles. Most manufacturers supply pre-cut hip-and-ridge cap shingles sized for correct exposure. Begin at the eave end of each hip run and work upward. Nail each cap piece above the exposure line so fasteners are covered by the next course — typically two nails per cap piece, one on each side, placed to be overlapped. Maintain consistent exposure throughout; standard exposure for most manufactured caps is 5 to 6 inches, but always verify with the product data sheet. Finish hips before capping the ridge. At the ridge, begin at the end opposite the prevailing wind direction so laps face away from the wind. The final cap piece is face-nailed and the nail heads are covered with a dab of compatible sealant.

Pipe Boot (Penetration Flashing)

A pre-formed rubber boot flashing seals the gap around a pipe penetration. The rubber collar conforms to the pipe; the flat metal or plastic flange integrates with the surrounding shingles.

Installation sequence:

1. Lay field shingles up to the pipe. Cut the course that would overlap the pipe to fit around it, keeping the cut as close to the pipe diameter as practical.

2. Slide the boot over the pipe from above. The flange must lie flat on the deck.

3. The downslope portion of the flange laps over the shingles below it. The upslope portion tucks under the shingles above it. Side flanges are integrated with adjacent courses like step flashing — downslope edges exposed, upslope edges covered.

4. Nail the flange to the deck with roofing nails at the perimeter of the flange. Do not nail through the center of the flange.

5. Apply compatible sealant (specified by the boot manufacturer) around the pipe collar where the rubber meets the pipe. Ensure full coverage with no voids.

Never substitute an incompatible sealant — some petroleum-based products degrade EPDM rubber boots.

Safety

This lesson involves work on sloped mock sections that simulate real roof conditions. Even at low height, the hazards are real.

Field Log Requirement

For each valley method you replicate, photograph the finished section, then record in your field log: the chalk-line offset dimension from centerline, the cut method used, and any manufacturer note that applies. This documentation habit mirrors what journeymen do on the job and directly supports your NCCER portfolio evidence.

Key terms8

Open valleyA valley method that leaves a visible strip of metal valley flashing exposed between cut shingle edges on both sides of the valley centerline.
Closed-cut valleyA valley method where shingles from one plane run past the centerline, the intersecting plane's shingles are then cut along a chalk line offset from center, and the cut edge is sealed with roofing cement.
Woven valleyA valley method where shingles from both intersecting planes are alternated course by course so they interweave across the valley with no cuts, each piece extending at least 12 inches past the centerline.
W-metal (valley flashing)Pre-formed sheet metal with a raised center rib used as the flashing liner in an open valley; the rib diverts water from one plane away from the other and prevents backflow.
Hip-and-ridge cap shingleA factory-cut shingle product sized and pre-bent for application along hip runs and ridge lines, providing a finished, weather-resistant cap over exposed upper roof edges.
Pipe boot (penetration flashing)A pre-formed flashing unit consisting of a rubber collar that seals around a pipe and a flat flange that integrates with surrounding shingles to prevent water intrusion at a pipe penetration.
ExposureThe portion of a shingle or cap piece that remains visible and unprotected after the next overlapping course is applied; measured from the lower edge of the upper course to the lower edge of the course below.
Roofing cement (flashing cement)A trowel-grade or cartridge-applied asphalt-based adhesive used to embed and seal cut shingle edges and flashing laps; must be compatible with adjacent materials.

Worked examples4

1. Open-valley chalk-line layout: The valley centerline runs 8 feet from the ridge to the eave. The installer wants a 6-inch total gap at the top (3 inches each side) widening by 1/8 inch per foot toward the eave. What is the offset from centerline on each side at a point 8 feet down from the ridge (i.e., at the eave)?
  1. Start with the offset at the top: 3 inches each side.
  2. The valley is 8 feet long, so the additional spread over 8 feet = 8 ft × (1/8 in./ft) = 1 inch.
  3. Add the additional spread to the starting offset: 3 in. + 1 in. = 4 inches each side at the eave.
  4. Total gap at the eave = 4 in. + 4 in. = 8 inches.
Answer: Each chalk line is offset 4 inches from the centerline at the eave, giving an 8-inch total open channel width at the eave.
2. Ridge cap exposure check: A hip run is 15 feet long. The manufactured cap shingles have a 5-inch exposure. Starting at the eave end, how many full cap pieces are needed to cover the entire hip run, and how many inches remain after the last full piece?
  1. Convert the hip run to inches: 15 ft × 12 in./ft = 180 inches.
  2. Divide total length by exposure: 180 ÷ 5 = 36 pieces exactly.
  3. Remainder: 180 − (36 × 5) = 180 − 180 = 0 inches.
Answer: 36 full cap pieces are needed; there is no remainder — the last piece lands exactly at the top of the hip run.
3. Closed-cut valley offset: The chalk line for a closed-cut valley is snapped 2 inches off the centerline toward the first shingle plane. If the valley centerline is 48 inches from the left rake edge as measured across the deck at one point, what is the measured distance from the left rake edge to the cut line?
  1. Identify the centerline distance from the reference point: 48 inches from the left rake edge.
  2. The cut line is 2 inches toward the first plane (left side in this scenario), so it is shifted 2 inches to the left of center.
  3. Distance from left rake to cut line = 48 in. − 2 in. = 46 inches.
Answer: The cut line is 46 inches from the left rake edge.
4. Nail placement for ridge cap: A cap shingle has a 5-inch exposure. Manufacturer instructions say nails must be placed at least 1 inch above the exposure line. What is the minimum distance from the lower (exposed) edge of the cap piece to the nail location?
  1. The exposure is 5 inches; the exposure line is therefore 5 inches from the lower edge.
  2. Nails must be at least 1 inch above that line: 5 in. + 1 in. = 6 inches.
  3. So nails are placed no closer than 6 inches from the lower edge of the cap piece.
Answer: Nails must be placed at least 6 inches from the lower edge of the cap shingle.

The math in this lesson1

Learners divide a 15-foot hip by 5-inch exposure to count cap pieces and taper valley widths.
6.RP.3
In class: Valley methods demonstration and replication: instructor demonstrates all three valley methods on adjacent mock valley sections; students then replicate each method, photograph their work, and label the chalk-line location and cut dimensions in their field log. · Hip and ridge cap installation: students measure, cut, and install manufactured ridge cap shingles along a hip run, maintaining consistent exposure and correct nailing above the exposure line, then finish the ridge with the same product. · Pipe boot installation: students cut a shingle field around a 4-in. ABS pipe stub-out, slide a pre-formed rubber boot over the pipe, nail the flange under the upslope shingles and over the downslope shingles, and seal the pipe collar with compatible sealant per manufacturer instructions.
Materials: Mock valley and hip/ridge sections, pre-installed field shingles, metal valley flashing (W-metal), chalk lines, snips, utility knives, tape measures, architectural and ridge-cap shingles, pre-formed rubber pipe boots (4-in.), compatible roofing sealant, caulk guns, pneumatic nailers, roofing nails, PPE as above, NCCER Roofing Level 1 Trainee Guide
Check: Instructor uses a go/no-go checklist: valley chalk lines straight and correct distance from centerline, cut edges clean and sealed per method, ridge cap exposure consistent within ±⅛ in., boot flange lapped correctly upslope and downslope, sealant fully covers pipe collar — student must meet all five items; deficiencies require correction before the skills demo assessment.

Practice check8

Answer each question, then check it. Nothing is recorded; this is your own practice.

NCCER Roofing — Flashing and Water Management
1. In an open-valley installation, what is the primary reason the exposed metal channel is widened slightly as it approaches the eave?
NCCER Roofing — Flashing and Water Management
2. When installing a closed-cut valley, the cut edge of the upper shingle layer must be:
NCCER Roofing — Shingle Application Methods
3. A woven valley is generally NOT recommended for laminated (architectural) shingles because:
NCCER Roofing — Roof Covering Application
4. During hip cap installation, nails are placed above the exposure line so that:
NCCER Roofing — Flashing and Penetration Details
5. When installing a pre-formed rubber pipe boot, the downslope portion of the flange must be positioned:
NCCER Roofing — Materials and Product Knowledge
6. Which sealant compatibility concern applies specifically to pre-formed EPDM rubber pipe boots?
OSHA Fall Protection
7. According to OSHA fall protection requirements, at what height above a lower level does a roofer on a residential roof trigger the requirement for fall protection?
OSHA Fall Protection — PPE and Hazard Recognition
8. When using aviation snips to cut W-metal valley flashing, the most appropriate PPE to add beyond standard eye and head protection is:
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