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newSchoolWorks.com › VoTechWorks › Business & Cross-Cutting › Dry Cleaning / Laundry & Textile Care › OSHA/EPA Solvent Handling for Dry Cleaning & Laundry Operations › Lesson 1
BUS-DRY59-09 · Lesson 1 · 6 clock hours · theory

Solvent Hazards, SDS, and Hazard Communication

Objective. Students will correctly interpret all 16 sections of a Safety Data Sheet for at least two regulated dry cleaning solvents and explain OSHA Hazard Communication Standard employer obligations.

⚠ Pending professional review

This lesson, its worked examples and its practice questions has not yet been verified by a credentialed professional in the field or by a certification or approval body. It is a study draft and may contain errors. Do not use it as instructions for work on a job site or on live equipment. Always follow your instructor, your supervising professional, and current official references and regulations.

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Why Hazard Communication Matters in Dry Cleaning

Dry cleaning and laundry operations use powerful chemical solvents every day. Perchloroethylene (PERC), petroleum-based hydrocarbon solvents, and silicone-based fluids such as GreenEarth each carry specific health and environmental risks. OSHA's Hazard Communication Standard (HazCom), found at 29 CFR 1910.1200, requires employers to ensure that workers understand those risks before they ever open a solvent drum. A worker who knows what the hazards are, where to find safety information, and how to respond in an emergency is far less likely to be injured or to cause an environmental violation.

The OSHA HazCom Standard: Core Employer Obligations

The HazCom Standard is built on a simple right-to-know principle: employees must be informed about every hazardous chemical in their workplace. To meet this obligation, every covered employer must:

1. Maintain a written Hazard Communication Program describing how the facility manages chemical hazards.

2. Keep a current Safety Data Sheet (SDS) for every hazardous chemical on-site, accessible to employees at all times during the work shift — paper binders, electronic terminals, or both are acceptable as long as access is immediate.

3. Label all containers — original and secondary — with GHS-compliant labels.

4. Train employees before they first work with hazardous chemicals, and again when new hazards are introduced.

Failure on any of these four points can result in OSHA citations. In a dry cleaning plant, where solvents are transferred between machines, holding tanks, and secondary containers daily, labeling and SDS access violations are among the most commonly cited HazCom deficiencies.

The Safety Data Sheet: All 16 Sections

Under the Globally Harmonized System (GHS), every SDS follows the same 16-section format worldwide. Knowing where to find information quickly is a survival skill in an emergency.

| Section | Title | What You Need in This Trade |

|---|---|---|

| 1 | Identification | Product name, manufacturer contact, intended use |

| 2 | Hazard(s) Identification | GHS hazard categories, signal word (Danger/Warning), pictograms |

| 3 | Composition/Ingredients | Chemical names, CAS numbers, concentration ranges |

| 4 | First-Aid Measures | Immediate actions for skin, eye, inhalation, ingestion exposure |

| 5 | Fire-Fighting Measures | Suitable extinguishing media, hazardous combustion products |

| 6 | Accidental Release Measures | Spill containment, personal protection during cleanup |

| 7 | Handling and Storage | Ventilation needs, incompatible materials, storage temperature |

| 8 | Exposure Controls/PPE | OSHA PEL, ACGIH TLV, required gloves/respirator/eye protection |

| 9 | Physical and Chemical Properties | Flash point, boiling point, vapor pressure, appearance |

| 10 | Stability and Reactivity | Conditions to avoid, hazardous decomposition products |

| 11 | Toxicological Information | Routes of exposure, acute vs. chronic health effects, carcinogenicity |

| 12 | Ecological Information | Aquatic toxicity, persistence, bioaccumulation |

| 13 | Disposal Considerations | Waste codes, regulatory disposal requirements |

| 14 | Transport Information | DOT hazard class, UN number, packing group |

| 15 | Regulatory Information | EPA, state, and other applicable regulations |

| 16 | Other Information | Revision date, preparer information |

For dry cleaning solvents, Sections 2, 4, 8, 9, 13, and 15 deserve the most attention during daily operations and training.

Key Solvent Hazards You Will Encounter

PERC (Tetrachloroethylene): PERC is a chlorinated solvent classified as a likely human carcinogen by the EPA. It is dense, colorless, and has a distinctive sweet odor. Inhalation is the primary exposure route. Chronic overexposure can damage the liver, kidneys, and central nervous system. PERC is not flammable, but it breaks down into toxic gases (including hydrogen chloride) when heated to high temperatures. Its vapor is heavier than air and can accumulate in low areas such as pits and drains.

Petroleum/Hydrocarbon Solvents: These solvents have a defined flash point, making fire and explosion a real concern. Always check Section 5 and Section 9 of the SDS. Storage and handling areas must be kept free of ignition sources. Vapor buildup in enclosed spaces can reach explosive concentrations.

GreenEarth/Silicone Fluid (Decamethylcyclopentasiloxane, D5): Generally considered lower in acute toxicity than PERC, but current regulatory data on long-term environmental persistence and potential health effects continues to evolve. Always follow the current SDS.

GHS Labels: Required Elements

Every secondary container you fill at the plant must have a GHS-compliant label before it leaves your hands. A compliant label must include:

Missing even one element makes the label non-compliant and can result in an OSHA citation.

PPE and Exposure Controls

Section 8 of the SDS is your guide to protection. For PERC, engineering controls (closed-loop dry cleaning machines, local exhaust ventilation) are the first line of defense. When those controls do not reduce exposure to below the permissible exposure limit (PEL), appropriate respiratory protection and chemical-resistant gloves (check the specific glove material listed in Section 8 — not all gloves resist PERC equally) are required. Never assume a single glove type is adequate for all solvents; consult each SDS individually.

Safety Priorities

Key terms9

Hazard Communication Standard (HazCom)OSHA regulation at 29 CFR 1910.1200 requiring employers to identify and communicate chemical hazards in the workplace through written programs, SDSs, labels, and employee training.
Safety Data Sheet (SDS)A standardized 16-section document, required by OSHA and aligned with the GHS, that provides detailed hazard, safe handling, emergency response, and disposal information for a hazardous chemical.
Globally Harmonized System (GHS)An international system for classifying and communicating chemical hazards through standardized labels and SDSs; adopted by OSHA as the basis for the current HazCom Standard.
Permissible Exposure Limit (PEL)The maximum airborne concentration of a chemical to which most workers may be exposed during a work shift, as set by OSHA; found in Section 8 of the SDS.
Perchloroethylene (PERC)A chlorinated solvent widely used in traditional dry cleaning, classified as a likely human carcinogen by the EPA; primary exposure route is inhalation, and its vapor is heavier than air.
Signal WordA GHS-required word on a label and SDS — either 'Danger' (more severe hazard) or 'Warning' (less severe hazard) — that alerts users to the level of risk.
PictogramA GHS standardized symbol inside a red diamond border on a label that communicates a hazard category at a glance, such as flame, skull-and-crossbones, or health hazard.
Secondary ContainerAny container other than the original manufacturer's container into which a hazardous chemical is transferred; must be labeled with GHS-required information before use.
Threshold Limit Value (TLV)An airborne concentration guideline published by ACGIH (American Conference of Governmental Industrial Hygienists) representing conditions under which most workers may be repeatedly exposed without adverse health effects; listed in Section 8 of the SDS alongside the OSHA PEL.
In class: Instructor-led walk-through of the OSHA HazCom GHS framework using real SDS documents for PERC and a hydrocarbon solvent; students annotate key sections (flash point, PEL/TLV, first-aid measures, PPE requirements, disposal) on a structured worksheet. · Small-group exercise: each group receives an unmarked secondary container and must create a compliant GHS label from the SDS, then present their label to the class for peer critique. · Case-study discussion of a documented PERC overexposure incident from OSHA inspection records; students identify which HazCom elements were absent or violated and write a one-paragraph corrective action memo.
Materials: Current SDS documents for PERC, hydrocarbon (petroleum) solvent, and GreenEarth/silicone fluid; OSHA 29 CFR 1910.1200 text; GHS label blanks; dry-erase markers; OSHA HazCom Quick Card handouts; student worksheets
Check: Students complete a 20-question SDS interpretation quiz; pass mark is 75%. Instructor verifies that each student's completed GHS label contains all required elements before the group moves to the next lesson.

Practice check8

Answer each question, then check it. Nothing is recorded; this is your own practice.

OSHA Safety & Health Standards
1. Under the OSHA Hazard Communication Standard (29 CFR 1910.1200), which of the following is a required employer obligation?
Hazard Communication / SDS Interpretation
2. Which SDS section contains the OSHA Permissible Exposure Limit (PEL) and required personal protective equipment for a dry cleaning solvent?
Hazard Communication / GHS Labeling
3. An employee pours PERC from a drum into a small spray bottle for spotting use and leaves the bottle unlabeled on the workbench. Which HazCom requirement has been violated?
Hazard Communication / GHS Labeling
4. A GHS-compliant label on a secondary container of hydrocarbon solvent must include which combination of elements?
Solvent Safety & Health Hazards
5. PERC vapor is heavier than air. What is the most important practical implication of this physical property for workers in a dry cleaning plant?
Hazard Communication / SDS Interpretation
6. A coworker accidentally splashes PERC on their forearm. You consult the SDS. Which section gives you the correct immediate first-aid steps?
Solvent Safety & Health Hazards
7. When reviewing the SDS for a petroleum hydrocarbon dry cleaning solvent, a technician notes a flash point listed in Section 9. Why is this information especially important in a dry cleaning facility?
OSHA Compliance & Employer Obligations
8. During a case-study review, students find that a dry cleaning employer had no written Hazard Communication Program and workers had never been trained on PERC hazards. One worker suffered a documented overexposure. Which corrective action most directly addresses both HazCom violations identified?
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