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newSchoolWorks.com › VoTechWorks › Health & Personal Services › Sterile Processing Technician › Surgical Instrument Identification and Handling › Lesson 2
HLT-STER66-03 · Lesson 2 · 14 clock hours · demo

General Surgery Instruments: Identification and Function

Objective. Students will identify by name and function at least 40 general surgery instruments—including common clamps, scissors, forceps, retractors, and needle holders—when presented individually or within a tray, achieving 80% accuracy on a practical spot-check.

⚠ Pending professional review

This lesson, its worked examples and its practice questions has not yet been verified by a licensed clinician in the field or by a certification or approval body. It is a study draft and may contain errors. Do not use it to make decisions about any patient or medication. Always follow your instructor, your supervising professional, and current official references and regulations.

VoTechWorks program approval and accreditation are still in progress. Credentials are issued only by the certifying bodies named in each program, after their own exams.

Why Instrument Identification Matters

A sterile processing technician who cannot identify an instrument by name and function is a liability to the surgical team and, ultimately, to the patient. Misidentified instruments lead to incorrect decontamination methods, wrong packaging, missing items on a tray count, and delayed or cancelled procedures. Accurate identification is the foundation of every downstream task you will perform: inspection, assembly, sterilization, and distribution.

How Surgical Instruments Are Categorized

General surgery instruments fall into five broad functional categories:

1. Clamps – grasp, occlude, or compress tissue or vessels

2. Scissors – cut tissue, suture, or dressings

3. Forceps – grasp and manipulate tissue or small objects

4. Retractors – hold tissue aside to expose the surgical field

5. Needle holders – grip and drive suture needles

Learning category first, then individual name, makes memorization systematic rather than random.

Clamps

Kelly clamp – a curved or straight hemostatic clamp with transverse serrations covering only the distal half of the jaw. Used to clamp small blood vessels or tissue bundles. The partial serration allows a gentler grip than a fully serrated clamp.

Crile clamp – similar in appearance to the Kelly but with transverse serrations running the full length of the jaw. Provides a stronger hold; used for slightly larger vessels.

Kocher (Rochester-Ochsner) clamp – a heavy, straight or curved clamp with full horizontal serrations and a single sharp tooth at the tip of each jaw. The teeth grip dense or slippery tissue such as fascia. Because the teeth can cause trauma, this clamp is not used on delicate structures.

Allis clamp – a tissue-holding clamp with multiple fine interlocking teeth along the jaw edges. Used to grasp fascia or other firm tissue for traction. It is traumatic to delicate tissue and must never be used on bowel or blood vessels.

Babcock clamp – a non-crushing, fenestrated (windowed) clamp with smooth, rounded jaws. Designed to encircle and hold tubular structures such as bowel, fallopian tubes, or the appendix without crushing them.

Recognizing ratchets and rings: All clamps have two ring handles, a box-lock joint, and a ratchet mechanism along the shank. When you pick up a clamp, verify the ratchet engages smoothly through at least two clicks and releases without sticking. A faulty ratchet must be tagged and removed from service.

Scissors

Mayo scissors – heavy, blunt-tipped scissors available in straight or curved patterns. The curved version is used to cut heavy tissue, fascia, or suture. The straight version cuts suture and dressings on the back table. Mayo scissors are robust and will withstand firm cutting forces.

Metzenbaum scissors – lighter, longer scissors with a slender blade-to-handle ratio. Used for delicate tissue dissection. Never use Metzenbaum scissors to cut suture—this dulls the blades quickly and renders them unsafe for tissue work.

Iris scissors – very small, fine-tipped scissors originally designed for ophthalmic surgery. In general surgery, used for precise, small incisions. The small size is the key identifier.

Test scissors by opening and closing the blades slowly; they should move smoothly, close evenly, and show no daylight between the blades when fully closed.

Forceps

Thumb (smooth) forceps – spring-tension, tweezer-style instrument with smooth tips. Used to handle delicate tissue or to steady tissue without puncturing it.

Tissue (rat-tooth) forceps – thumb forceps with one or more small interlocking teeth at the tip. Provides a firmer grip on tissue such as skin edges during closure.

Russian forceps – recognizable by the rounded, cup-shaped, serrated tip. Used to grasp tough tissue or to pass needles. The distinctive spoon-shaped end is the visual identifier.

Adson forceps – a short, fine thumb forceps with delicate serrated tips or fine teeth. Commonly used in plastic or superficial procedures to handle skin. Smaller and more refined than standard tissue forceps.

Retractors

Richardson retractor – a hand-held retractor with a right-angle blade. Available in small, medium, and large blade sizes. The scrub technician or assistant holds it to retract the abdominal wall during laparotomy.

Army-Navy retractor – a double-ended, hand-held retractor with two different-sized right-angle blades on opposite ends. Versatile and common in general and orthopedic procedures.

Weitlaner retractor – a self-retaining retractor with sharp or blunt rake prongs that lock open via a ratchet. Once positioned, it holds tissue without an assistant, freeing hands for other tasks. Check that the ratchet locks securely and the prongs are intact—bent or broken prongs must be removed from service.

Needle Holders

Mayo-Hegar needle holder – the most common general surgery needle holder. Has cross-serrated jaws to grip needles firmly and no cutting edge. Heavier construction suits large needles and thick suture.

Crile-Wood needle holder – similar to the Mayo-Hegar but with a lighter, more tapered jaw. Used with finer needles and suture in delicate closures.

Always verify that needle holder jaws meet evenly with no gap, the ratchet holds under gentle pressure, and jaw inserts show no excessive wear (smooth, shiny wear spots reduce grip and cause needles to spin).

Safety Points for Instrument Handling

Connecting Names to Visual and Tactile Memory

When you encounter an unfamiliar instrument, ask yourself: Does it have a ratchet? (clamp or needle holder) Does it have a spring? (forceps or scissors) Does it have a blade or prongs with no ring handles? (retractor) Then examine jaw shape, tip detail, and overall weight. Cross-referencing physical features with the instrument's name and function is the skill that makes you reliable in the department.

Key terms8

Hemostatic clampA locking clamp used intraoperatively to compress blood vessels and control bleeding; examples include the Kelly and Crile clamps.
RatchetThe locking mechanism along the shank of a clamp or needle holder that holds the jaws at a set position; it must engage and release smoothly to be safe for use.
Fenestrated jawA jaw design with a window or opening that allows an instrument to encircle delicate tubular structures (such as bowel) with less crushing force; seen on the Babcock clamp.
Self-retaining retractorA retractor that locks in the open position by a ratchet, holding tissue without requiring an assistant to hold it; the Weitlaner is a common example.
Box-lock jointThe pivot joint connecting the two halves of a hinged instrument (clamp, scissors, needle holder); must be inspected for tightness and smooth movement.
Thumb forcepsA spring-tension, tweezer-style instrument without a locking mechanism, held between thumb and fingers; available in smooth, toothed, and specialty-tip designs.
Jaw insert (tungsten carbide)Replaceable cross-hatched inserts in needle holder jaws that provide grip on suture needles; worn or smooth inserts must be replaced to prevent needle spinning.
Tray count sheetA printed document listing every instrument in a specific surgical set by name, quantity, and tray position; used during assembly and at the sterile field for surgical counts.
In class: Instructor-led demonstration at the instrument table: instructor holds up each instrument, states the full correct name, demonstrates the functional motion (opening jaws, locking ratchet, testing spring tension), and explains the corresponding surgical use; students follow along with a printed reference sheet and annotate it. · Progressive identification drill: students work in pairs at instrument tables, one student picks an instrument from a tray of 30 mixed general surgery instruments and the partner names it, states its category, and demonstrates the functional test; partners switch roles after 15 instruments. · Build-a-basic-set exercise: using a printed count sheet for a standard general surgery laparotomy tray, students select correct instruments from a pool, place them in tray position sequence, and self-check against the answer key before instructor review.
Materials: Full set of general surgery instruments (clamps: Kelly, Kocher, Allis, Babcock, Crile; scissors: Mayo, Metzenbaum, iris; forceps: thumb, tissue, Russian, Adson; retractors: Richardson, Army-Navy, Weitlaner; needle holders: Mayo-Hegar, Crile-Wood), printed instrument reference sheets, laparotomy tray count sheet, instrument trays and stringers, HSPA Central Service Technical Manual
Check: Practical spot-check: instructor selects 20 instruments at random from the tray; student must name each correctly and state one function. Pass mark: 16 of 20 correct (80%). Errors are documented and reviewed immediately.

Practice check8

Answer each question, then check it. Nothing is recorded; this is your own practice.

Instrument Identification and Handling
1. A sterile processing technician picks up a clamp and notices that the serrations run the full length of the jaw and there is a single sharp tooth at each tip. Which instrument is this most likely to be?
Quality and Safety
2. During tray assembly, a technician finds that a needle holder's jaws have smooth, shiny wear spots and do not grip a needle securely. What is the correct action?
Instrument Identification and Handling
3. Which instrument is best suited to grasping a loop of small bowel without causing crushing injury?
Instrument Care and Maintenance
4. A technician uses Metzenbaum scissors to cut suture during tray preparation. What is the primary consequence of this practice?
Instrument Identification and Handling
5. Which of the following best describes the Army-Navy retractor?
Instrument Care and Maintenance
6. When inspecting a Weitlaner self-retaining retractor before placing it in a sterilized tray, which finding requires the instrument to be removed from service?
Instrument Identification and Handling
7. During a progressive identification drill, a student picks up an instrument with spring tension (no ratchet), smooth tips, and a short, fine profile. The student identifies it as Adson forceps. The partner says it is a thumb forceps. Which statement best reconciles their responses?
Safety and Infection Control
8. Which practice best protects a sterile processing technician while sorting sharp surgical instruments during the decontamination phase?
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