Objective. The student will explain the purpose and correct procedure for spore testing (biological monitoring) of sterilizers and describe the steps to take when a spore test fails.
This lesson, its worked examples and its practice questions has not yet been verified by a licensed clinician in the field or by a certification or approval body. It is a study draft and may contain errors. Do not use it to make decisions about any patient or medication. Always follow your instructor, your supervising professional, and current official references and regulations.
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Sterilization is the most critical step in preventing cross-contamination between patients. Autoclaves, dry-heat ovens, and chemical vapor sterilizers are mechanical devices—they can malfunction without any visible warning. A load may look sterile, but looks cannot confirm that every microorganism, including heat-resistant bacterial spores, has been destroyed.
Biological monitoring (also called spore testing) is the only method that directly tests whether a sterilizer is actually killing microorganisms. The CDC recommends that dental offices monitor sterilizers with biological indicators at least weekly. Many states require it by law, and some require testing even more frequently, such as with every load containing implantable devices. Always follow the stricter of the state requirement or the CDC recommendation.
A biological indicator (BI) is a standardized preparation of highly resistant bacterial spores. For steam autoclaves (the most common type in dental offices), the test organism is Geobacillus stearothermophilus. For dry-heat sterilizers, Bacillus atrophaeus spores are used. These organisms are chosen precisely because they are among the hardest microorganisms to kill—if the sterilizer destroys them, it will destroy everything else as well.
Biological indicators come in several forms, including spore strips (paper strips inside a glassine envelope) and self-contained biological indicators (SCBIs), which combine the spore strip with growth medium in one vial. SCBIs are convenient for in-office incubation systems that give results in about 24 hours. Traditional spore strips are typically mailed to an outside testing laboratory.
Every spore test run must include a control strip. The control strip is an unused BI from the same lot that is incubated alongside the test strip but was never placed in the sterilizer. The control strip should always show growth (a positive result), confirming that the spores in that lot were alive and capable of growing before the test. If the control strip fails to show growth, the test is invalid and must be repeated. Never interpret a BI result without confirming the control strip result is valid.
Place the biological indicator in the area of the sterilizer that is hardest to sterilize—typically the front-bottom of the chamber, near the door, and inside the most challenging load configuration (for example, inside a pouch in the center of a cassette). Follow the sterilizer manufacturer's instructions for exact placement.
Run the sterilizer through a full, normal cycle with a regular patient load (or a simulated load). Do not run an empty chamber test, because load configuration affects sterilization conditions. After the cycle, remove the BI using gloves, label it with the date, sterilizer ID, cycle number, and operator's name, then process it according to your system (mail-out or in-office incubation).
Document every test in the sterilizer quality-assurance log before you send or incubate the BI. The log entry should include the date, sterilizer identification, cycle parameters (temperature, time, pressure), the lot number of the BI, and the name of the person performing the test.
A negative result (no growth, confirmed by color change or no turbidity) means the sterilizer is functioning correctly. A positive result (growth) signals a possible sterilization failure and requires immediate action.
A positive spore test is a patient safety emergency. Follow these steps in order:
1. Remove the sterilizer from service immediately. Do not use it again until the problem is identified and corrected.
2. Notify the supervising dentist or office manager. Document the time and name of the person notified.
3. Identify and recall affected loads. Using your quality-assurance log, identify every load processed in that sterilizer since the last negative spore test. The instruments from those loads must be considered potentially non-sterile.
4. Reprocess recalled instruments. Rewrap and re-sterilize all recalled instruments in a verified sterilizer before they are used on patients.
5. Investigate the cause. Common causes include operator error (overloading, incorrect packaging, wrong cycle), mechanical failure, or expired/damaged BIs.
6. Repair or correct the problem. If mechanical failure is suspected, contact the sterilizer manufacturer or a qualified service technician.
7. Re-test the sterilizer. Run at least three consecutive spore tests (some protocols call for more) before returning the sterilizer to routine service. All must return negative results.
8. Complete a corrective-action form. Document every step taken, the probable cause, corrective measures, and test results. Keep this record permanently as part of your office's infection control documentation.
Accurate, complete records protect patients and protect the practice. Regulators, accreditors, and malpractice proceedings may all request sterilizer logs. Record every test result—positive or negative—with full details. Never alter or omit entries. OSHA, the CDC, and your state dental board may all reference these records.
Biological monitoring with spore tests is the gold standard for confirming sterilizer function. Test at least weekly, always include a control strip, document every result, and follow the complete failed-spore-test protocol immediately if a positive result occurs. These habits directly protect patient safety and are required elements of dental assisting practice.
Answer each question, then check it. Nothing is recorded; this is your own practice.
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